2004 YAMAHA YFM660R lights

EBU00015
1-CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ............. 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records .............. 3-3
Key identification number .................... 3-5
Vehicle identification number .............. 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights ................. 4-3
Handlebar switches ........................... 4-11
Throttle lever ..................................... 4-15
Speed limiter ...................................... 4-17
Clutch lever ....................................... 4-19
Brake lever ......................................... 4-19
Brake pedal ........................................ 4-21
Parking brake .................................... 4-23
Shift pedal ......................................... 4-27
Reverse knob .................................... 4-27
1234
Fuel tank cap .................................... 4-29
Fuel cock ........................................... 4-29
Starter (choke) .................................. 4-31
Seat.................................................... 4-33
Front shock absorber adjustment ...... 4-35
Rear shock absorber adjustment ....... 4-37
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant............................................... 5-17
Chain ................................................. 5-19
Throttle lever ...................................... 5-21
Fittings and fasteners......................... 5-21
Lights ................................................. 5-21
Switches............................................. 5-21
Tires .................................................. 5-23
How to measure tire pressure ........... 5-27
Tire wear limit .................................... 5-29
5
U5LP63.book Page 1 Monday, March 10, 2003 2:06 PM

2-17
WARNING


Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.


When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position. Oth-
erwise, fuel may leak out of the carburetor
or fuel tank.


Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
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3-1
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DESCRIPTION AND MACHINE
IDENTIFICATION1. Seat
2. Fuel tank cap
3. Engine oil tank
4. Brake pedal
5. Headlights
6. Fuel cock
7. Throttle stop screw
8. Coolant reservoir
9. Tail/brake light10. Shift pedal
11. Clutch lever
12. Handlebar switches
13. Parking brake
14. Main switch
15. Reverse knob
16. Throttle lever
17. Brake leverNOTE:The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
U5LP63.book Page 1 Monday, March 10, 2003 2:06 PM

4-1
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CONTROL FUNCTIONS
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Main switch
Functions of the respective switch positions are as
follows:
ON:
The engine can be started only at this position and
the headlights and taillight come on when the light
switch is on.
OFF:
All electrical circuits are switched off. The key can
be removed in this position.
U5LP63.book Page 1 Monday, March 10, 2003 2:06 PM

4-3 1. Reverse indicator light “R”
2. Neutral indicator light “N”
3. Coolant temperature warning light “”
1. Témoin de marche arrière “R”
2. Témoin de point mort “N”
3. Témoin d’avertissement de la température du liquide de
refroidissement “”
1. Luz de control de marcha atrás “R”
2. Luz de control de punto muerto “N”
3. Luz de aviso de la temperatura del refrigerante “”
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Indicator and warning lights
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Reverse indicator light “R”
This indicator light comes on when the transmis-
sion is in reverse.
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Neutral indicator light “N”
This indicator light comes on when the transmis-
sion is in neutral.
U5LP63.book Page 3 Monday, March 10, 2003 2:06 PM

4-11 1. Light switch “OFF/ /”
2. Engine stop switch “/”
3. Start switch “”
1. Contacteur d’éclairage “OFF/ /”
2. Coupe-circuit du moteur “/”
3. Contacteur du démarreur “”
1. Interruptor de las luces “OFF/ /”
2. Interruptor de paro del motor “/”
3. Interruptor de arranque “”
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Handlebar switches
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Light switch “OFF/ /”
Set the switch to “” to turn on the low beam and
the taillight.
Set the switch to “” to turn on the high beam
and the taillight.
Set the switch to “OFF” to turn off all the lights.CAUTION:_ Do not use the headlights with the engine
turned off for more than thirty minutes. The
battery may discharge to the point that the
starter motor will not operate properly. If this
should happen, remove the battery and re-
charge it. _
U5LP63.book Page 11 Monday, March 10, 2003 2:06 PM

5-1
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PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brakeCheck operation, lever free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-63–8-71
Rear brakeCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-63–8-69, 8-73
ClutchCheck operation, condition and lever free play. 8-81
Parking brakeCheck operation, condition and cable length. 8-75–8-77
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13–5-15,
8-17–8-31
Coolant reservoirCheck coolant level in reservoir.
Fill with coolant if necessary.5-17–5-19,
8-33–8-43
Drive chainCheck chain slack and condition.
Adjust if necessary.5-19, 8-83–8-89
ThrottleCheck for proper throttle cable operation and free play. 5-21, 8-59
Wheels and tiresCheck tire pressure, wear and damage.5-23–5-29,
8-99–8-101
Fittings and fastenersCheck all fittings and fasteners. 5-21
Lights and switchesCheck for proper operation.5-21, 8-79,
8-111–8-121
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5-21
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Throttle lever
Check to see that the throttle lever operates cor-
rectly. It must open smoothly and spring back to
the idle position when released. Have a Yamaha
dealer repair as necessary for proper operation.
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Fittings and fasteners
Always check the tightness of chassis fittings and
fasteners before a ride. Take the machine to a
Yamaha dealer or refer to the Service Manual for
correct tightening torque.
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Lights
Check the headlights and tail/brake light to make
sure they are in working condition. Repair as nec-
essary for proper operation.
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Switches
Check the operation of all switches. Have a
Yamaha dealer repair as necessary for proper op-
eration.
U5LP63.book Page 21 Monday, March 10, 2003 2:06 PM