2004 YAMAHA YFM660R parking brake

EBU00015
1-CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ............. 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records .............. 3-3
Key identification number .................... 3-5
Vehicle identification number .............. 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights ................. 4-3
Handlebar switches ........................... 4-11
Throttle lever ..................................... 4-15
Speed limiter ...................................... 4-17
Clutch lever ....................................... 4-19
Brake lever ......................................... 4-19
Brake pedal ........................................ 4-21
Parking brake .................................... 4-23
Shift pedal ......................................... 4-27
Reverse knob .................................... 4-27
1234
Fuel tank cap .................................... 4-29
Fuel cock ........................................... 4-29
Starter (choke) .................................. 4-31
Seat.................................................... 4-33
Front shock absorber adjustment ...... 4-35
Rear shock absorber adjustment ....... 4-37
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant............................................... 5-17
Chain ................................................. 5-19
Throttle lever ...................................... 5-21
Fittings and fasteners......................... 5-21
Lights ................................................. 5-21
Switches............................................. 5-21
Tires .................................................. 5-23
How to measure tire pressure ........... 5-27
Tire wear limit .................................... 5-29
5
U5LP63.book Page 1 Monday, March 10, 2003 2:06 PM

OPERATION ...........................................6-1
Starting a cold engine ..........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Reverse knob operation and
reverse driving ..................................6-11
Shifting ................................................6-15
To start out and accelerate .................6-17
To decelerate ......................................6-21
Engine break-in ..................................6-23
Parking ...............................................6-27
Parking on a slope ..............................6-29
Accessories and loading ....................6-31
RIDING YOUR ATV..................................7-1
Getting to know your ATV .....................7-3
Ride with care and good judgement .....7-5
Be careful where you ride ...................7-27
Turning your ATV ................................7-39
Climbing uphill.....................................7-45
Riding downhill ....................................7-55
Crossing a slope .................................7-59
Crossing through shallow water ..........7-63
Riding over rough terrain ....................7-67
Sliding and skidding ............................7-69
What to do if .......................................7-73
What to do...........................................7-73
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ........................................ 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication ......... 8-7
Panel removal and installation ........... 8-15
Engine oil and oil filter cartridge ......... 8-17
Cooling system ................................... 8-33
Changing the coolant.......................... 8-37
Spark plug inspection ......................... 8-45
Air filter element cleaning ................... 8-49
Carburetor adjustment ....................... 8-55
Idle speed adjustment ........................ 8-57
Throttle lever adjustment ................... 8-59
Valve clearance adjustment .............. 8-61
Front and rear brake pad inspection... 8-63
Brake fluid level inspection ................. 8-65
Brake fluid replacement ...................... 8-69
Front brake lever free play.................. 8-71
Brake pedal height adjustment ........... 8-73
Parking brake adjustment ................... 8-75
Adjusting the rear brake light switch ... 8-79
Clutch lever free play adjustment ...... 8-81
Drive chain slack check ...................... 8-83
Drive chain slack adjustment .............. 8-85
Lubricating the drive chain ................. 8-87
Cable inspection and lubrication ........ 8-91
8
U5LP63.book Page 2 Monday, March 10, 2003 2:06 PM

3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION1. Seat
2. Fuel tank cap
3. Engine oil tank
4. Brake pedal
5. Headlights
6. Fuel cock
7. Throttle stop screw
8. Coolant reservoir
9. Tail/brake light10. Shift pedal
11. Clutch lever
12. Handlebar switches
13. Parking brake
14. Main switch
15. Reverse knob
16. Throttle lever
17. Brake leverNOTE:The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
U5LP63.book Page 1 Monday, March 10, 2003 2:06 PM

4-23 1. Button 2. Lock plate
1. Bouton 2. Verrou
1. Botón 2. Placa de bloqueo
1. Locked position
1. Position verrou bloqué
1. Posición bloqueada
EBU00081
Parking brake
Use the parking brake when you have to start the
engine or park the machine, especially on a slope.
Squeeze the clutch lever while pushing the button,
then push in the lock plate to apply the parking
brake. Squeeze the clutch lever to release the
parking brake.NOTE:When the parking brake is used, engine speed is
limited to 2,300 r/min. Be sure the parking brake is
released before moving the throttle lever. Other-
wise, the engine will misfire, preventing normal op-
eration.
U5LP63.book Page 23 Monday, March 10, 2003 2:06 PM

4-25
WARNING


Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is not
applied. This could cause loss of control or
a collision.


Always be sure you have released the
parking brake before you begin to ride. The
brake could overheat if you ride the ATV
without releasing the parking brake. You
could lose braking performance which
could cause an accident. You could also
wear out the brakes prematurely.
U5LP63.book Page 25 Monday, March 10, 2003 2:06 PM

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brakeCheck operation, lever free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-63–8-71
Rear brakeCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-63–8-69, 8-73
ClutchCheck operation, condition and lever free play. 8-81
Parking brakeCheck operation, condition and cable length. 8-75–8-77
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13–5-15,
8-17–8-31
Coolant reservoirCheck coolant level in reservoir.
Fill with coolant if necessary.5-17–5-19,
8-33–8-43
Drive chainCheck chain slack and condition.
Adjust if necessary.5-19, 8-83–8-89
ThrottleCheck for proper throttle cable operation and free play. 5-21, 8-59
Wheels and tiresCheck tire pressure, wear and damage.5-23–5-29,
8-99–8-101
Fittings and fastenersCheck all fittings and fasteners. 5-21
Lights and switchesCheck for proper operation.5-21, 8-79,
8-111–8-121
U5LP63.book Page 1 Monday, March 10, 2003 2:06 PM

6-3
EBU00815
Starting a cold engine
WARNING
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision. 1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine
stop switch to “”.
4. Shift the transmission into neutral.
U5LP63.book Page 3 Monday, March 10, 2003 2:06 PM

6-9
EBU00180
Starting a warm engine
To start a warm engine, refer to the “Starting a cold
engine” section. The starter (choke) should not be
used. The throttle should be opened slightly.
EBU00538
Warming up
To get maximum engine life, always warm up the
engine before starting off. Never accelerate hard
with a cold engine! To see whether or not the en-
gine is warm, check if it responds to the throttle
normally with the starter (choke) turned off.NOTE:When the parking brake is used, engine speed is
limited to 2,300 r/min. Be sure the parking brake is
released before moving the throttle lever. Other-
wise, the engine will misfire, preventing normal op-
eration.
U5LP63.book Page 9 Monday, March 10, 2003 2:06 PM