2004 YAMAHA YFM350R wheel

Front upper and lower arm
pivot lubrication ................................ 8-77
Rear arm pivot lubrication .................. 8-79
Wheel removal ................................... 8-83
Wheel installation ............................... 8-85
Battery ................................................ 8-87
Battery maintenance .......................... 8-91
Fuse replacement............................... 8-93
Replacing a headlight bulb ................. 8-95
Headlight beam adjustment.............. 8-101
Tail/brake light bulb replacement ..... 8-103
Troubleshooting................................ 8-105
Troubleshooting chart....................... 8-107
CLEANING AND STORAGE ................... 9-1
A. Cleaning ........................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS ................................. 10-1
CONVERSION TABLE .......................... 11-1
91011U5YT60.book Page 3 Friday, December 12, 2003 1:55 PM

2-5

Never attempt wheelies, jumps, or other stunts.


Always inspect your ATV each time you use it
to make sure it is in safe operating condition.
Always follow the inspection and maintenance
procedures and schedules described in this
manual.


Always keep both hands on the handlebars
and both feet on the footboards of the ATV dur-
ing operation.


Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.


Never operate on excessively rough, slippery
or loose terrain until you have learned and
practiced the skills necessary to control the
ATV on such terrain. Always be especially cau-
tious on these kinds of terrain.
U5YT60.book Page 5 Friday, December 12, 2003 1:55 PM

3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION1. Seat
2. Drive select lever
3. Fuel tank cap
4. Main switch
5. Brake pedal
6. Headlights
7. Front wheel
8. Fuel cock9. Rear wheel
10. Shift pedal
11. Clutch lever
12. Parking brake lever
13. Brake lever
14. Throttle lever
15. Handlebar switchesNOTE:The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
U5YT60.book Page 1 Friday, December 12, 2003 1:55 PM

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-45–8-55
ClutchCheck operation, condition and lever free play. 8-65
Parking brakeCheck operation, condition and cable length. 8-57–8-61
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13, 8-15–8-25
Drive chainCheck chain slack and condition.
Adjust if necessary.5-13, 8-67–8-71
ThrottleCheck for proper throttle cable operation and free play. 5-15, 8-43
Wheels and tiresCheck tire pressure, wear and damage.5-17–5-23,
8-83–8-85
Fittings and fastenersCheck all fittings and fasteners. 5-15
Lights and switchesCheck for proper operation.5-15, 8-63,
8-95–8-103
U5YT60.book Page 1 Friday, December 12, 2003 1:55 PM

6-19
6. Shift into second gear (be careful not to shift
into neutral).
7. Open the throttle part way and gradually re-
lease the clutch lever.
8. Follow the same procedure when shifting to
the next higher gear.
WARNING
_ Opening the throttle abruptly or releasing the
clutch lever too quickly would increase the
chance of an accident or could make the ma-
chine wheelie including overturn. Always open
the throttle gradually and release the clutch le-
ver gradually. _
U5YT60.book Page 19 Friday, December 12, 2003 1:55 PM

6-21
EBU00208
To decelerate:
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. As
you slow down, shift to a lower gear. Be sure that
the engine has sufficiently slowed before engaging
a lower gear. Improper use of the brakes or shift-
ing can cause the tires to lose traction, reducing
control and increasing the possibility of an acci-
dent.
WARNING
Make sure the engine has sufficiently slowed
before shifting to a lower gear. Engaging a low-
er gear when the engine speed is too high
could make the wheels stop rotating. This
could cause loss of control, an accident and
injury. It could also cause engine or drive train
damage.
U5YT60.book Page 21 Friday, December 12, 2003 1:55 PM

6-27 1. Locked position
1. Position verrou bloqué
1. Posición bloqueada
EBU00211
Parking
When parking, stop the engine and shift into neu-
tral. Turn the fuel cock to “OFF” and apply the
parking brake.
EBU14740
Parking on a slope
WARNING
_ Avoid parking on hills or other inclines. Park-
ing on a hill or other incline could cause the
ATV to roll out of control, increasing the
chance of an accident. If you must park on an
incline, put the machine in low gear, apply the
parking brake, and block the front and rear
wheels with rocks or other objects.
Do not park the ATV at all on hills that are so
steep you could not walk up them easily. _
U5YT60.book Page 27 Friday, December 12, 2003 1:55 PM

7-21
During operation
Always keep your feet on the footboards during
operation. Otherwise your feet may contact the
rear wheels.
WARNING
_ Always keep both hands on the handlebars
and both feet on the footboards of your ATV
during operation. Removing even one hand or
foot can reduce your ability to control the ATV
or could cause you to lose your balance and
fall off of the ATV. If you remove a foot from a
footboard, your foot or leg may come into con-
tact with the rear wheels, which could injure
you or cause an accident. _Avoid wheelies and jumping. You may lose control
of the ATV or overturn.
WARNING
_ Never attempt stunts, such as wheelies or
jumps. Don’t try to show off. _
U5YT60.book Page 21 Friday, December 12, 2003 1:55 PM