2004 YAMAHA YBR125 headlight bulb

PERIODIC MAINTENANCE AND MINOR REPAIRS..... 6-1
Tool kit..................................................................... 6-2
PERIODIC MAINTENANCE/LUBRICATION......... 6-3
Torque specifications............................................. 6-5
Engine oil................................................................ 6-6
Oil pressure............................................................ 6-9
Air filter.................................................................6-10
Carburetor adjustment.........................................6-12
Valve clearance adjustment.................................6-12
Idle speed adjustment..........................................6-13
Throttle cable adjustment....................................6-14
Spark plug inspection...........................................6-15
Front brake adjustment........................................6-16
Checking the brake shoes ...................................6-16
Rear brake adjustment.........................................6-17
Brake light switch adjustment ..............................6-18
Clutch adjustment................................................ 6-18
Drive chain slack check.......................................6-19
Drive chain slack adjustment...............................6-20
Drive chain lubrication..........................................6-21
Cable inspection and lubrication.......................... 6-21
Throttle cable and grip lubrication .......................6-22
Brake and shift pedals .........................................6-22
Brake and clutch levers .......................................6-22
Sidestand.............................................................6-22
Front fork inspection............................................6-23Steering inspection.............................................. 6-24
Wheel bearings.................................................... 6-24
Battery.................................................................. 6-25
Replenishing the battery fluid .............................. 6-26
Storage the battery.............................................. 6-27
Fuse replacement................................................ 6-27
Headlight bulb replacement................................. 6-28
Turn signal bulb replacement.............................. 6-30
Taillight bulb replacement.................................... 6-30
Front wheel removal............................................. 6-31
Front wheel installation........................................ 6-32
Rear wheel removal............................................. 6-32
Rear wheel installation......................................... 6-33
Troubleshooting.................................................... 6-34
Troubleshooting chart.......................................... 6-35
CLEANING AND STORAGE....................................... 7-1
CLEANING............................................................. 7-1
STORAGE.............................................................. 7-2
SPECIFICATIONS ........................................................ 8-1
XII
CONTENTS
DESCRIPTION............................................................. 1-1
MACHINE IDENTIFICATION....................................... 2-1
Vehicle identikfication number ............................... 2-1
Engine serial number............................................ 2-1
CONTROL FUNCTIONS.............................................. 3-1
Main switch ............................................................ 3-1
Indicator lights ........................................................ 3-2
Speedometer..........................................................3-3
Fuel gauge............................................................. 3-3
Handlebar switches over left .................................. 3-4
Handlebar switches over right.............................. 3-5
Clutch lever............................................................ 3-6
Shift pedal............................................................. 3-6
Front brake lever................................................... 3-7
Rear brake pedal................................................... 3-7
Fuel tank cap......................................................... 3-8
Fuel cock............................................................... 3-9
Starter lever......................................................... 3-10
Kick starter .......................................................... 3-10
Steering lock....................................................... 3-11
Seat......................................................................3-12
Side covers......................................................... 3-13
Rear shock absorber adjustment ....................... 3-14
XIPRE-OPERATION CHECKS........................................ 4-1
Engine oil................................................................ 4-3
Tires........................................................................4-3
Fitting/Fasteners....................................................4-6
Switches................................................................ 4-6
Wheels ......................................................... 4-6
Fuel ........................................................... 4-7
OPERATION AND IMPORTANT RIDING POINTS....... 5-1
Starting a cold engine........................................... 5-2
Starting a warm engine .......................................... 5-2
Warming up the engine .......................................... 5-2
Shifting ................................................................... 5-3
Tips for reduccing fuel consumption...................... 5-4
Engine Break-in...................................................... 5-4
Parking ................................................................... 5-5

6-28
1. Screw
Headlight bulb replacement
If the headlight bulb burns out, replace the bulb as follows:
1. Remove the screws.2. Loosen the bulb connectors and remove the rubber cover.
3. Turn the bulb socket counterclockwise and remove the
bulb.
Keep flammable products and your hands away from the
bulb while it is on, as it is hot. Do not touch the bulb until it
cools down
1. Rubber cover
CAUTION:
6-28
1. Screw
Headlight bulb replacement
If the headlight bulb burns out, replace the bulb as follows:
1. Remove the screws.2. Loosen the bulb connectors and remove the rubber cover.
3. Turn the bulb socket counterclockwise and remove the
bulb.
Keep flammable products and your hands away from the
bulb while it is on, as it is hot. Do not touch the bulb until it
cools down
1. Rubber cover
CAUTION:

6-29
1. Bulb
4. Put a new bulb, install the socket and the bulb rubber
cover.
5. Reconnect the connectors.
6. Reinstall the headlight assy. If it is necessary to adjust
the headlight beam, please consult a Yamaha dealer.
Avoid touching the glass part of the headlight bulb to
keep it free from oil, otherwise the transparency of
the glass, the life of the bulb and the luminous flux
will be adversely affected. If the headlight bulb gets
soiled, thoroughly clean it with a cloth moistened with
alcohol or lacquer thinner.
WARNING:
6-29
1. Bulb
4. Put a new bulb, install the socket and the bulb rubber
cover.
5. Reconnect the connectors.
6. Reinstall the headlight assy. If it is necessary to adjust
the headlight beam, please consult a Yamaha dealer.
Avoid touching the glass part of the headlight bulb to
keep it free from oil, otherwise the transparency of
the glass, the life of the bulb and the luminous flux
will be adversely affected. If the headlight bulb gets
soiled, thoroughly clean it with a cloth moistened with
alcohol or lacquer thinner.
WARNING:

8-5
MODEL YBR 125K
Headlight type: Halogen bulb
Bulb wattage x quantity:
Headlight 12V 35w /35w (1pc)
tail / Brake light 12V 5w / 21w (1pc)
Flasher light 12V 10w (4pc)
Indicator light wattage x quantity:
Panel 12V x 3,4W (2pc)
Neutral lamp 14V x 3W (1pc)
Headlight 14V x 3W (1pc)
Flasher light 14V x 3W (2pc)
8-5
MODEL YBR 125K
Headlight type: Halogen bulb
Bulb wattage x quantity:
Headlight 12V 35w /35w (1pc)
tail / Brake light 12V 5w / 21w (1pc)
Flasher light 12V 10w (4pc)
Indicator light wattage x quantity:
Panel 12V x 3,4W (2pc)
Neutral lamp 14V x 3W (1pc)
Headlight 14V x 3W (1pc)
Flasher light 14V x 3W (2pc)