2004 YAMAHA XTZ125 light

6-25
6-25
CAUTION:
Too little chain slack will overload the engine and other
vital parts. Keep the slack within the specified limits.
Axle nut torque:
80 N.m (8.0 Kgf.m, 58 lbf.ft)
5. Adjust the free play in the brake pedal.
CAUTION:
Check the operation of the brake light after adjusting
the rear brake.1. Loosen the rear brake adjuster.
2. Loosen the axle nut.
3. Turn both left and right chain puller the same
amount.Make sure that they are in the same position
for proper wheel alignment. Drive chain slack adjustment

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 .!

4. After adjusting, be sure to tighten the axle nut.
CAUTION:
Too little chain slack will overload the engine and other
vital parts. Keep the slack within the specified limits.
Axle nut torque:
80 N.m (8.0 Kgf.m, 58 lbf.ft)
5. Adjust the free play in the brake pedal.
CAUTION:
Check the operation of the brake light after adjusting
the rear brake.1. Loosen the rear brake adjuster.
2. Loosen the axle nut.
3. Turn both left and right chain puller the same
amount.Make sure that they are in the same position
for proper wheel alignment. Drive chain slack adjustment

!&
 
 .!

4. After adjusting, be sure to tighten the axle nut.

6-35
6-35
Headlight bulb replacementThis motocycle this equipped with halogen bulb on its
headlight.
If the headlight bulb burns out, replace the bulb as follows:
1. Remove the cowling by loosing its bolts.
2. Loosen the bulb connectors.
ADVERTENCIA
Keep flammable products and your hands away from
the bulb while it is on, as it is hot. Do not touch the
bulb until it cools down


"

 
 
WARNING:
Headlight bulb replacementThis motocycle this equipped with halogen bulb on its
headlight.
If the headlight bulb burns out, replace the bulb as follows:
1. Remove the cowling by loosing its bolts.
2. Loosen the bulb connectors.
ADVERTENCIA
Keep flammable products and your hands away from
the bulb while it is on, as it is hot. Do not touch the
bulb until it cools down


"

 
 
WARNING:

6-36
6-36

1




3. Remove the rubber cover.
4. Remove the clip by pushing its tab dow.
CAUTION:
Avoid touching the glass part of the headlight bulb to keep
it free from oil, otherwise the transparency of the glass, the
life of the bulb and the luminous flux will be adversely
affected. If the headlight bulb gets soiled, thoroughly clean
it with a cloth moistened with alcohol or lacquer thinner.
5. Put a new bulb, install the socket and the bulb rubber
cover.
6. Reconnect the connectors.
7. Reinstall the headlight assy. If it is necessary to adjust
the headlight beam, please consult a Yamaha dealer.

1




3. Remove the rubber cover.
4. Remove the clip by pushing its tab dow.
CAUTION:
Avoid touching the glass part of the headlight bulb to keep
it free from oil, otherwise the transparency of the glass, the
life of the bulb and the luminous flux will be adversely
affected. If the headlight bulb gets soiled, thoroughly clean
it with a cloth moistened with alcohol or lacquer thinner.
5. Put a new bulb, install the socket and the bulb rubber
cover.
6. Reconnect the connectors.
7. Reinstall the headlight assy. If it is necessary to adjust
the headlight beam, please consult a Yamaha dealer.

6-40
6-40
Rear wheel installationWhen installing the rear wheel, reverse the removal
procedures. Pay attention to the following points:
1. Be sure the slot in the brake shoe plate is fit over the
stopper on the rear arm.
2. Make sure the rear wheel axl is inserted from the right-
hand side and that the chain pullers are installed with
the punched side outward.
3. Adjust the drive chain.
4. Make sure the axle nut is properly torqued.
Axle nut torque:
80 N.m ( 8.0 Kgf.m, 58 lbf.ft)
5. Adjust the rear brake.(See page 6-18)
Check the operation of the brake light after adjusting
the rear brake
WARNING:
Rear wheel installationWhen installing the rear wheel, reverse the removal
procedures. Pay attention to the following points:
1. Be sure the slot in the brake shoe plate is fit over the
stopper on the rear arm.
2. Make sure the rear wheel axl is inserted from the right-
hand side and that the chain pullers are installed with
the punched side outward.
3. Adjust the drive chain.
4. Make sure the axle nut is properly torqued.
Axle nut torque:
80 N.m ( 8.0 Kgf.m, 58 lbf.ft)
5. Adjust the rear brake.(See page 6-18)
Check the operation of the brake light after adjusting
the rear brake
WARNING:

7-2
7-2 B. Storage
Long term storage (30 days or more) of your machine will
require some preventive procedures to guard against
deterioration. After thoroughly cleaning the machine,
prepare for storage as follows:
1. Drain the fuel tank, fuel lines, and carburetor float
bowl(s).
2. Remove the spark plug(s), pour about one tablespoon
of SAE 20W50 motor oil in the spark plug hole(s) and
reinstall the spark plug(s).
Crank the engine over several times (with the
ignition off) to coat the cylinder walls with oil.
3. Remove the drive chain. Clean it thoroughly with
solvent and lubricate it.
Reinstall the chain or store it in a plastic bag
(tied to frame for safe-keeping).
4. Lubricate all control cables.
5. Block up the frame to raise both wheels off the
ground.
6. Tie a plastic bag over the exhaust pipe outlet to
prevent moisture from entering.7. If storing in a humid or salt-air atmosphere, coat
all exposed metal surfaces with a light film of
oil. Do not apply oil to any rubber parts or the
seat cover.
8. Remove the battery and charge it. Store it in a dry place
and recharge it once a month. Do not store the battery
in an excessively warm or cold place (less than 0ºC
(30ºF) or more than 30ºC (90ºF).
NOTE:
Make any necessary repairs before storing the machine.
B. Storage
Long term storage (30 days or more) of your machine will
require some preventive procedures to guard against
deterioration. After thoroughly cleaning the machine,
prepare for storage as follows:
1. Drain the fuel tank, fuel lines, and carburetor float
bowl(s).
2. Remove the spark plug(s), pour about one tablespoon
of SAE 20W50 motor oil in the spark plug hole(s) and
reinstall the spark plug(s).
Crank the engine over several times (with the
ignition off) to coat the cylinder walls with oil.
3. Remove the drive chain. Clean it thoroughly with
solvent and lubricate it.
Reinstall the chain or store it in a plastic bag
(tied to frame for safe-keeping).
4. Lubricate all control cables.
5. Block up the frame to raise both wheels off the
ground.
6. Tie a plastic bag over the exhaust pipe outlet to
prevent moisture from entering.7. If storing in a humid or salt-air atmosphere, coat
all exposed metal surfaces with a light film of
oil. Do not apply oil to any rubber parts or the
seat cover.
8. Remove the battery and charge it. Store it in a dry place
and recharge it once a month. Do not store the battery
in an excessively warm or cold place (less than 0ºC
(30ºF) or more than 30ºC (90ºF).
NOTE:
Make any necessary repairs before storing the machine.

8-5
8-5
MODEL
Bulb wattage x quantity
Headlight
tail / Brake light
Flasher light
Indicator light wattage x quantity:
Panel
Neutral tamp
Headlight
Flasher light
Headlight type:XTZ 125E and XTZ 125K
12V 35W/35W (1 Pc)
12V 5W/21W (1 Pc)
12V 10W (4 Pc)
12V x 3,4W (1 Pc)
12V x 1,7W (1 Pc)
12V x 1,7W (1 Pc)
12V x 1,7W (1 Pc)
Halogen bulb
MODEL
Bulb wattage x quantity
Headlight
tail / Brake light
Flasher light
Indicator light wattage x quantity:
Panel
Neutral tamp
Headlight
Flasher light
Headlight type:XTZ 125E
12V 35W/35W (1 Pc)
12V 5W/21W (1 Pc)
12V 10W (4 Pc)
12V x 3,4W (1 Pc)
12V x 1,7W (1 Pc)
12V x 1,7W (1 Pc)
12V x 1,7W (1 Pc)
Halogen bulb