2004 YAMAHA XJR 1300 oil filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-5
Tachometer ....................................3-5
Self-diagnosis device ......................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-7
Handlebar switches ........................3-7
Clutch lever .....................................3-9
Shift pedal .......................................3-9
Brake lever ...................................3-10
Brake pedal ..................................3-10
Fuel tank cap ................................3-11
Fuel ...............................................3-11
Fuel tank breather hose ................3-12
Catalytic converter ........................3-13
Fuel cock ......................................3-13
Starter (choke) lever .....................3-14
Seat ..............................................3-14
Helmet holder ...............................3-15
Storage compartment ...................3-15Adjusting the front fork ................. 3-16
Adjusting the shock absorber
assemblies ................................ 3-17
Luggage strap holders ................. 3-18
Sidestand ..................................... 3-18
Ignition circuit cut-off system ........ 3-19
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-5
Checking the spark plugs ............... 6-7
Engine oil and oil filter element ...... 6-8
Cleaning the air filter element ...... 6-10
Adjusting the carburetors ............. 6-11Adjusting the engine idling
speed ........................................ 6-12
Adjusting the throttle cable free
play ........................................... 6-12
Adjusting the valve clearance ...... 6-13
Tires ............................................. 6-13
Cast wheels ................................. 6-16
Clutch lever free play ................... 6-16
Adjusting the brake pedal
position ..................................... 6-16
Rear brake light switch
adjustment ................................ 6-17
Checking the front and rear brake
pads .......................................... 6-18
Checking the brake and clutch
fluid levels ................................. 6-18
Changing the brake and clutch
fluids ......................................... 6-20
Drive chain slack .......................... 6-20
Lubricating the drive chain ........... 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-23
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-24
Checking the front fork ................. 6-25U5WME1E0.book Page 1 Thursday, September 11, 2003 11:10 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Clutch fluid reservoir (page 6-18)
2. Fuel cock (page 3-13)
3. Shock absorber assembly spring preload adjusting ring (page 3-17)
4. Luggage strap holder (page 3-18)
5. Seat lock/helmet holder (page 3-14/page 3-15)
6. Throttle stop screw (page 6-12)
7. Shift pedal (page 3-9)
8. Engine oil filter element (page 6-8)
9. Engine oil drain bolt (page 6-8)U5WME1E0.book Page 1 Thursday, September 11, 2003 11:10 AM

DESCRIPTION
2-2
2
EAU10420
Right view1. Tail/brake light (page 6-30)
2. Luggage strap holder (page 3-18)
3. Shock absorber assembly spring preload adjusting ring (page 3-17)
4. Owner’s tool kit (page 6-1)
5. Rear brake fluid reservoir (page 6-18)
6. Fuses (page 6-28)
7. Battery (page 6-26)
8. Air filter element (page 6-10)
9. Fuel tank (page 3-11)
10.Front brake fluid reservoir (page 6-18)
11.Front fork spring preload adjusting bolt (page 3-16)12.Headlight (page 6-29)
13.Engine oil filler cap (page 6-8)
14.Engine oil level check window (page 6-8)
15.Brake pedal (page 3-10)
U5WME1E0.book Page 2 Thursday, September 11, 2003 11:10 AM

OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17091
0–1000 km (0–600 mi)
Avoid prolonged operation above 4000
r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5000
r/min.
CAUTION:
ECA10301
After 1000 km (600 mi) of operation,
the engine oil must be changed and
the oil filter cartridge or element re-placed.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10310


Keep the engine speed out of
the tachometer red zone.


If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
EAU17211
Parking When parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10310


Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.


Do not park on a slope or on soft
ground, otherwise the vehiclemay overturn.
CAUTION:
ECA10380
Never park in an area where there
are fire hazards such as grass orother flammable materials.
U5WME1E0.book Page 4 Thursday, September 11, 2003 11:10 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU17670
NOTE:

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.


Hydraulic brake and clutch service
Regularly check and, if necessary, correct the brake and clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.Replace the brake and clutch hoses every four years and if cracked or damaged.
22 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
23 Engine oil filter elementReplace.√√√
24*Front and rear brake
switchesCheck operation.√√√√√ √
25Moving parts and ca-
blesLubricate.√√√√ √
26*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
27*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
28*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
U5WME1E0.book Page 4 Thursday, September 11, 2003 11:10 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6 2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
NOTE:
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
4. Install the spark plug cap.
EAU19691
Engine oil and oil filter
element The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the engine oil level
1. Place the vehicle on the center-
stand.NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in afalse reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.
NOTE:The engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 13 ft·lbf)
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
U5WME1E0.book Page 8 Thursday, September 11, 2003 11:10 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
62. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
NOTE:
Skip steps 4–10 if the oil filter elementis not being replaced.
4. Remove panel C. (See page 6-5.)
5. Remove the oil filter element drain
screw to drain the oil from the oil fil-
ter element.
6. Remove the oil filter element cover
by removing the bolt.7. Remove and replace the oil filter
element and O-ring.8. Install the oil filter element cover by
aligning the projection on the cover
with the slot in the crankcase, in-
stalling the bolt, then tightening it
to the specified torque.
NOTE:Make sure that the O-ring is properlyseated.
9. Install the oil filter element drain
screw, and then tighten it to the
specified torque.
1. Engine oil drain bolt
1. Oil filter element drain screw
2. Bolt
3. Oil filter element cover
1. Oil filter element
2. O-ring
1. Projection
2. SlotTightening torque:
Oil filter element cover bolt:
15 Nm (1.5 m·kgf, 11 ft·lbf)
U5WME1E0.book Page 9 Thursday, September 11, 2003 11:10 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6 10. Install the panel.
11. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
12. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.
CAUTION:
ECA11620


In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do notmix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.


Make sure that no foreign mate-rial enters the crankcase.
13. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
14. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20610
Cleaning the air filter element The air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
wet or dusty areas.
1. Remove the seat. (See page
3-14.)
2. Remove panel A. (See page 6-5.)
3. Remove the air filter case cover by
removing the screws.
4. Pull the air filter element out.
Tightening torque:
Oil filter element drain screw:
7 Nm (0.7 m·kgf, 5 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter element replace-
ment:
3.00 L (3.17 US qt) (2.64 Imp.qt)
With oil filter element replacement:
3.35 L (3.54 US qt) (2.95 Imp.qt)
1. Air filter case cover
2. Screw
U5WME1E0.book Page 10 Thursday, September 11, 2003 11:10 AM