2004 YAMAHA WOLVERINE 450 wheel

7-75
WHAT TO DO IF ...
This section is designed to be a reference guide
only. Be sure to read each section on riding tech-
niques completely.
WHAT TO DO ...

If your ATV doesn’t turn when you want it to:
Bring the ATV to a stop and practice the turning
maneuvers again. Be sure you are putting your
weight on the footboard to the outside of the
turn. Position your weight over the front wheels
for better control. (See pages 7-39–7-43.)


If your ATV begins to tip while turning:
Lean more into the turn to regain balance. If
necessary, gradually let off the throttle and/or
steer to the outside of the turn. (See pages
7-39–7-43.)


If your ATV starts to slide sideways:
Steer in the direction of the slide if you have the
room. Applying the brakes or accelerating is
not recommended until you have corrected the
slide. (See pages 7-71–7-73.)
U5ND61.book Page 75 Thursday, June 5, 2003 7:02 PM

8-8
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.NOTE:

Recommended brake fluid: DOT 4


Brake fluid replacement:
When disassembling the master cylinders or caliper cylinders, replace the brake fluid. Normally
check the brake fluid level and add fluid as required.
On the inner parts of the master cylinders and caliper cylinders, replace the oil seals every two years.
Replace the brake hoses every four years, or if cracked or damaged.
V-belt*Check operation.
Check for cracks or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearing*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation.
Correct if necessary.Steering system*Check operation./Replace if damaged.
Check toe-in./Adjust if necessary.Drive shaft universal
joint*Lubricate with lithium-soap-based grease.Engine mount*
Check for cracks or damage.Axle boots*Check operation.
Replace if damaged.Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.Lights and switches*Check operation.
Adjust headlight beams.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
km 320 1,200 2,400 2,400 4,800
hours 20 75 150 150 300
U5ND61.book Page 8 Thursday, June 5, 2003 7:02 PM

8-89 a. Brake pad thickness
a.Épaisseur de plaquette de frein
a. Espesor de la pastilla del freno
EBU13770
Front brake pad check
Check the brake pads for damage and wear. If a
brake pad thickness is less than 1.0 mm, have a
Yamaha dealer replace the pads as a set.NOTE:_ The wheels need to be removed to check the
brake pads. (See pages 8-111–8-113 for removal
and installation procedures.) _
U5ND61.book Page 89 Thursday, June 5, 2003 7:02 PM

8-91 1. Brake pad wear indicator groove
1. Rainure d’indication d’usure de plaquette de frein
1. Ranura del indicador de desgaste de la pastilla del freno
EBU06212
Rear brake pad check
Check the brake pads for damage or wear. Wear
indicator grooves are provided on the brake pads.
These indicators allow checking of brake pad wear
without disassembling the brake. Check the wear
indicator grooves. If a brake pad has worn to the
point that the wear indicator grooves have almost
disappeared, ask a Yamaha dealer to replace the
pads as a set.NOTE:_ The wheels need to be removed to check the
brake pads. (See pages 8-111–8-113 for wheel re-
moval and installation procedures.) _
U5ND61.book Page 91 Thursday, June 5, 2003 7:02 PM

8-111 1. Nut (× 4)
1.Écrou (× 4)
1. Tuerca (× 4)
EBU01112
Wheel removal
1. Loosen the wheel nuts.
2. Elevate the ATV and place a suitable stand
under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
U5ND61.book Page 111 Thursday, June 5, 2003 7:02 PM

8-113 1. Arrow mark
1. Flèche
1. Marca en forma
1. Tapered nut
1.Écrou conique
1. Tuerca cónica
EBU01121
Wheel installation
1. Install the wheel and the nuts.NOTE:_

Tapered nuts are used for both the front and
rear wheels. Install the nut with its tapered
side towards the wheel.


The arrow mark on the tire must point to-
ward the rotating direction of the wheel.
_2. Lower the ATV so that the wheel is on the
ground.
3. Tighten the wheel nuts to the specified
torque.
Wheel nut torque:
Front: 55 Nm (5.5 m·kgf)
Rear: 55 Nm (5.5 m·kgf)
U5ND61.book Page 113 Thursday, June 5, 2003 7:02 PM

8-121 1. Main fuse 2. Fuse box
1. Fusible principal 2. Boîte à fusibles
1. Fusible principal 2. Caja de fusibles
1. Main fuse 2. Spare main fuse
1. Fusible principal 2. Fusible principal de rechange
1. Fusible principal 2. Fusible principal de repuesto
EBU07452
Fuse replacement
1. The fuse cases are under the seat.
2. If a fuse is blown, turn off the main switch and
the switch of the circuit in question. Then, in-
stall a new fuse of the specified amperage.
Turn on the main switch. If the fuse immedi-
ately blows again, consult a Yamaha dealer.
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Ignition fuse: 10 A
Auxiliary DC jack fuse: 10 A
Four-wheel-drive fuse: 3 A
Signaling system fuse: 10 A
Backup fuse: 10 A
U5ND61.book Page 121 Thursday, June 5, 2003 7:02 PM

8-123 1. Headlight fuse
2. Ignition fuse
3. Auxiliary DC jack fuse
4. Four-wheel-drive fuse
5. Signaling system fuse
6. Backup fuse (for odometer)
7. Spare fuse (× 3)
1. Fusible de phare
2. Fusible d’allumage
3. Fusible de prise pour accessoires
4. Fusible du système 4x4
5. Fusible de signalisation
6. Fusible de sauvegarde (compteur kilométrique)
7. Fusible de rechange (× 3)
1. Fusible del faro
2. Fusible del sistema de encendido
3. Fusible de la toma de CC auxiliar
4. Fusible del sistema de tracción en las cuatro ruedas
5. Fusible del sistema de señalización
6. Fusible de reserva (para el cuentakilómetros)
7. Fusible de repuesto (× 3)
WARNING
_ Always use a fuse of the specified rating. Nev-
er use any type of material or object in place of
the proper fuse. An improper fuse can cause
damage to the electrical system which could
lead to a fire. _CAUTION:_ To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse. _
U5ND61.book Page 123 Thursday, June 5, 2003 7:02 PM