2004 YAMAHA WOLVERINE 450 oil

8-41
‘1. Final gear oil
2. Final gear oil filler bolt
3. Correct level
1. Huile de transmission finale
2. Boulon de remplissage d’huile de transmission finale
3. Niveau correct
1. Aceite de la transmisión final
2. Perno de relleno de aceite de la transmisión final
3. Nivel adecuado
12. Start the engine and warm it up for several
minutes. While warming up, check for oil
leakage. If oil leakage is found, turn the en-
gine off immediately and check for the cause.
13. Turn the engine off, and then check the oil
level and correct it if necessary.
14. Install panel F.
EBU11452
Final gear oil
Final gear oil measurement
1. Place the machine on a level surface.
2. Remove the oil filler bolt, and then check the
oil level in the final gear case.NOTE:_ The oil level should be at the brim of the filler hole. _3. If the oil is below the brim of the filler hole,
add sufficient oil of the recommended type to
raise it to the correct level.CAUTION:_ Be sure no foreign material enters the final
gear case. _4. Install the oil filler bolt.
U5ND61.book Page 41 Thursday, June 5, 2003 7:02 PM

8-43 1. Final gear case cover 2. Bolt (× 2)
1. Couvercle du carter de transmission finale 2. Boulon (× 2)
1. Cubierta del cárter de la transmisión final 2. Perno (× 2)
1. Final gear oil drain bolt
1. Boulon de vidange d’huile de transmission finale
1. Perno de relleno de aceite de la transmisión final
Final gear oil replacement
1. Remove the final gear case cover by remov-
ing the bolts.
2. Place the machine on a level surface.
3. Place a container under the final gear case to
collect the used oil.
4. Remove the oil filler bolt and the drain bolt to
drain the oil.
5. Install the drain bolt, and then tighten it to the
specified torque.
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf)
U5ND61.book Page 43 Thursday, June 5, 2003 7:02 PM

8-45
6. Add the recommended final gear oil to the
brim of the filler hole.CAUTION:_ Be sure no foreign material enters the final
gear case. _7. Install the oil filler bolt.
8. Check for oil leakage. If oil leakage is found,
check for the cause.
9. Install the final gear case cover bolts, and
then tighten them to the specified torque. Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.23 L
Tightening torque:
Final gear case cover bolt:
16 Nm (1.6 m·kgf)
U5ND61.book Page 45 Thursday, June 5, 2003 7:02 PM

8-47 1. Differential gear oil
2. Differential gear oil filler bolt
3. Specified level
1. Huile de différentiel
2. Boulon de remplissage d’huile de différentiel
3. Niveau d’huile spécifié
1. Aceite de engranajes del diferencial
2. Perno de relleno de aceite de engranajes del diferencial
3. Nivel especificado
EBU07061
Differential gear oil
Differential gear oil measurement
1. Place the machine on a level surface.
2. Remove the differential gear oil filler bolt and
check the oil level. It should be up to the brim
of the filler hole. If the level is low, add suffi-
cient oil of the recommended type to raise it
to the specified level.CAUTION:_ Be sure no foreign material enters the differen-
tial gear case. _3. Install the differential gear oil filler bolt.
U5ND61.book Page 47 Thursday, June 5, 2003 7:02 PM

8-49 1. Differential gear oil drain bolt
1. Boulon de vidange de l’huile de différentiel
1. Perno de drenaje de aceite de engranajes del diferencial
Differential gear oil replacement
1. Place the machine on a level surface.
2. Place a container under the differential gear
case to collect the used oil.
3. Remove the differential gear oil filler bolt and
differential gear oil drain bolt to drain the oil.
4. Install the differential gear oil drain bolt and
tighten it to the specified torque.
Tightening torque:
Differential gear oil drain bolt:
10 Nm (1.0 m·kgf)
U5ND61.book Page 49 Thursday, June 5, 2003 7:02 PM

8-51
5. Fill the differential gear case with the recom-
mended oil.CAUTION:_ Be sure no foreign material enters the differen-
tial gear case. _6. Install the differential gear oil filler bolt.
7. Check for oil leakage. If oil leakage is found,
check for the cause. Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.23 L
U5ND61.book Page 51 Thursday, June 5, 2003 7:02 PM

8-75
5. Squeeze the excess solvent out of the air fil-
ter element and let it dry.CAUTION:_ Do not twist the air filter element when squeez-
ing it. _6. Inspect the air filter element and replace it if
damaged.
7. Apply foam air filter oil to the air filter element.
If foam air filter oil is not available, engine oil
may be used.NOTE:_ The air filter element should be wet but not drip-
ping. _8. Pull the air filter element over its frame.
9. Install the air filter element assembly.
10. Install the air filter case cover by hooking the
holders.
11. Install the seat.
U5ND61.book Page 75 Thursday, June 5, 2003 7:02 PM

8-95

Refill with the same type of brake fluid. Mixing
fluids may result in a harmful chemical reaction
and lead to poor brake performance.


Be careful that water does not enter the master
cylinder reservoirs when refilling. Water will sig-
nificantly lower the boiling point of the fluid and
may result in vapor lock.


Brake fluid may deteriorate painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately.


Have a Yamaha dealer check the cause if the
brake fluid level goes down.
U5ND61.book Page 95 Thursday, June 5, 2003 7:02 PM