2004 YAMAHA WOLVERINE 400 oil

8-93
EBU01186
Brake fluid replacement
Complete fluid replacement should be done only
by trained Yamaha service personnel. Have a
Yamaha dealer replace the following components
during periodic maintenance or when they are
damaged or leaking.

Replace the oil seals every two years.


Replace the brake hoses every four years.
U5TE61.book Page 93 Tuesday, May 6, 2003 4:40 PM

8-105
EBU00570
Cable inspection and lubrication
WARNING
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury.Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
Recommended lubricant:
Engine oil
U5TE61.book Page 105 Tuesday, May 6, 2003 4:40 PM

8-115
WARNING
Battery electrolyte is poisonous and danger-
ous, causing severe burns, etc. It contains sul-
furic acid. Avoid contact with skin, eyes or
clothing.
Antidote:

EXTERNAL: Flush with water.


lNTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia, beat-
en egg or vegetable oil. Call a physician
immediately.


EYES: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or us-
ing in an enclosed space. Always shield your
eyes when working near batteries.
KEEP OUT OF REACH OF CHILDREN.
U5TE61.book Page 115 Tuesday, May 6, 2003 4:40 PM

8-125 1. Do not touch the glass part of the bulb.
1. Ne pas toucher le verre de l’ampoule.
1. No tocar la parte de cristal de la bombilla.
3. Remove the defective bulb by pushing it in
and turning it counterclockwise.
WARNING
_ A headlight bulb is hot when it is on and imme-
diately after it is turned off. Wait for the bulb to
cool before touching or removing it. You can
be burned or a fire could start if the bulb touch-
es something flammable. _4. Insert a new headlight bulb into the bulb hold-
er, push it in, and then turn the bulb clockwise
until it stops.CAUTION:_ Do not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity of the
bulb, and the bulb life will be adversely affect-
ed. Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a cloth
moistened with alcohol or thinner. _5. Install the bulb holder by turning it clockwise.
6. Install the bulb holder cover at the rear of the
headlight.
U5TE61.book Page 125 Tuesday, May 6, 2003 4:40 PM

9-7
EBU00427
B. STORAGE
Long term storage (60 days or more) of your ma-
chine will require some preventive procedures to
guard against deterioration. After thoroughly
cleaning the machine, prepare for storage as fol-
lows:
1. Fill the fuel tank with fresh fuel and add fuel
stabilizer (if available).NOTE:Use of fuel stabilizer eliminates the need to drain
the fuel system. Consult a Yamaha dealer if the
fuel system is to be drained instead.2. Remove the spark plug, pour about one ta-
blespoon of SAE 10W30 or 20W40 motor oil
in the spark plug hole and reinstall the spark
plug. Ground the spark plug wire and turn the
engine over several times to coat the cylinder
wall with oil.
3. Lubricate all control cables.
4. Block up the frame to raise all wheels off the
ground.
U5TE61.book Page 7 Tuesday, May 6, 2003 4:40 PM

9-9
5. Tie a plastic bag over the exhaust pipe outlet
to prevent moisture from entering.
6. If storing in a humid or salt-air atmosphere,
coat all exposed metal surfaces with a light
film of oil. Do not apply oil to any rubber parts
or the seat cover.
7. Remove the battery and charge it. Store it in
a dry place and recharge it once a month. Do
not store the battery in an excessively warm
or cold place (less than 0°C or more than
30°C).NOTE:Make any necessary repairs before storing the
machine.
U5TE61.book Page 9 Tuesday, May 6, 2003 4:40 PM

10-1
EBU00428
SPECIFICATIONS
Model YFM400FA
Dimensions:
Overall length 1,984 mm
Overall width 1,085 mm
Overall height 1,120 mm
Seat height 827 mm
Wheelbase 1,233 mm
Ground clearance 245 mm
Minimum turning radius 3,000 mm
Basic weight:
With oil and full fuel tank 265 kg
Noise and vibration level:
Noise level (77/311/EEC) (for Europe) 77.2 dB(A)
Vibration on seat (EN1032, ISO5008) (for Europe) Will not exceed 0.6 m/s
2
Vibration on handlebar (EN1032, ISO5008)
(for Europe)Will not exceed 2.5 m/s
2
Engine:
Engine type Liquid-cooled 4-stroke, SOHC
Cylinder arrangement Forward-inclined single cylinder
Displacement 401 cm
3
Bore
× stroke 84.5
× 71.5 mm
Compression ratio 10.5 :1
Starting system Electric and recoil starter
Lubrication system Wet sump
U5TE61.book Page 1 Tuesday, May 6, 2003 4:40 PM

10-2
10
Engine oil:
Type
Recommended engine oil classification API Service SE, SF, SG type or higher
Quantity:
Without oil filter cartridge replacement
With oil filter cartridge replacement2.3 L
2.4 L Model YFM400FA
-20˚ -10˚ 0˚
10˚20˚ 30˚40˚50˚C
10W/30
15W/4020W/4020W/50
10W/40
5W/30
CAUTION:
In order to prevent clutch slippage (since the en-
gine oil also lubricates the clutch), do not mix any
chemical additives. Do not use oils with a diesel
specification of “CD” or oils of a higher quality
than specified. In addition, do not use oils labeled
“ENERGY CONSERVING II” or higher.
U5TE61.book Page 2 Tuesday, May 6, 2003 4:40 PM