Page 16 of 396
EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ...................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-7
Model label ........................................... 3-9
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Speedometer ...................................... 4-11
Handlebar switches ............................ 4-13
Throttle lever ...................................... 4-19
Speed limiter ...................................... 4-21
Front brake lever ................................ 4-23
Brake pedal and rear brake lever ....... 4-25
Parking brake ..................................... 4-27
Drive select lever ................................ 4-29
Recoil starter ...................................... 4-31
1234
Fuel tank cap ..................................... 4-31
Fuel cock............................................ 4-33
Starter (choke) .................................. 4-35
Seat.................................................... 4-37
Storage box........................................ 4-39
Front carrier ....................................... 4-41
Rear carrier ........................................ 4-41
Front shock absorber adjustment ...... 4-43
Rear shock absorber adjustment ....... 4-45
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Final gear oil ...................................... 5-15
Differential gear oil ............................. 5-17
Throttle lever ...................................... 5-17
Fittings and fasteners......................... 5-19
Lights ................................................. 5-19
Switches............................................. 5-19
Tires ................................................... 5-21
How to measure tire pressure ............ 5-25
Tire wear limit..................................... 5-27
5
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2-15
WARNING
_
Always turn off the engine when refueling.
Do not refuel immediately after the engine
has been running and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or in the vicinity of
sparks, open flames, or other sources of
ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.
When transporting the ATV in another ve-
hicle, be sure it is kept upright and that the
fuel cock is in the “OFF” position. Other-
wise, fuel may leak out of the carburetor or
fuel tank.
Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
_
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4-1 1. Main switch
1. Contacteur à clé
1. Interruptor principal
EBU00040
CONTROL FUNCTIONS
EBU12490
Main switch
Functions of the respective switch positions are as
follows:
ON:
The engine can be started only at this position and
the headlights, taillight and meter lighting come on
when the light switch is on.
OFF:
All electrical circuits are switched off. The key can
be removed in this position.
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4-3 1. Reverse indicator light “REVERSE”
2. Neutral indicator light “NEUTRAL”
3. Four-wheel-drive indicator light “”
4. Oil temperature warning light “”
1. Témoin de marche arrière “REVERSE”
2. Témoin de point mort “NEUTRAL”
3. Témoin 4x4 “”
4. Témoin d’avertissement de la température d’huile “”
1. Luz de control de marcha atrás “REVERSE”
2. Luz de control de punto muerto “NEUTRAL”
3. Luz de control del modo de tracción de cuatro ruedas “”
4. Luz de aviso de la temperatura del aceite “”
EBU08020
Indicator and warning lights
EBU14530
Reverse indicator light “REVERSE”
This indicator light comes on when the drive select
lever is in reverse.
EBU14630
Neutral indicator light “NEUTRAL”
This indicator light comes on when the drive select
lever is in neutral.
EBU00605
Four-wheel-drive indicator light “”
This indicator light comes on when the 2WD/4WD
switch is in the 4WD position.NOTE:_ Due to the synchronizing mechanism in the differ-
ential gear case, the light may not come on until
the ATV starts moving. _
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4-13 1. Light switch “//OFF”
2. Engine stop switch “/”
3. Start switch “”
4. Horn switch “”
1. Contacteur d’éclairage “//OFF”
2. Coupe-circuit du moteur “/”
3. Contacteur du démarreur “”
4. Contacteur de l’avertisseur “”
1. Interruptor de luces “//OFF”
2. Interruptor de paro del motor “/”
3. Interruptor de arranque “”
4. Interruptor de la bocina “”
EBU00053
Handlebar switches
EBU12510
Light switch “/ /OFF”
Set the switch to “” to turn on the low beams,
the taillight and the meter lighting.
Set the switch to “” to turn on the high beams,
the taillight and the meter lighting.
Set the switch to “OFF” to turn off all the lights.CAUTION:_ Do not use the headlights with the engine
turned off for more than thirty minutes. The
battery may discharge to the point that the
starter motor will not operate properly. If this
should happen, remove the battery and re-
charge it. _
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5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brakeCheck operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-67–8-75
Rear brakeCheck operation, condition and free play.
Adjust if necessary.5-5–5-7,
8-67, 8-77–8-81
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13, 8-19–8-29
Final gear oil and
differential gear oilCheck for leakage.5-15–5-17,
8-29–8-39
ThrottleCheck for proper throttle cable operation. 5-17, 8-65
Wheels and tiresCheck tire pressure, wear and damage.5-21–5-27,
8-89–8-91
Fittings and fastenersCheck all fittings and fasteners. 5-19
Lights and switchesCheck for proper operation. 5-19, 8-103–8-107
Axle bootsCheck for damage. 8-41
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5-19
EBU01162
Fittings and fasteners
Always check the tightness of chassis fittings and
fasteners before a ride. Take the machine to a
Yamaha dealer or refer to the Service Manual for
correct tightening torque.
EBU01003
Lights
Check the headlights and tail/brake light to make
sure they are in working condition. Repair as nec-
essary for proper operation.
EBU01170
Switches
Check the operation of all switches. Have a
Yamaha dealer repair as necessary for proper op-
eration.
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8-8
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.NOTE:
Recommended brake fluid: DOT 4
Brake fluid replacement:
When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the
brake fluid level and add fluid as required.
On the inner parts of the master cylinder and caliper, replace the oil seals every two years.
Replace the brake hoses every four years, or if cracked or damaged.
Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearing*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation.
Correct if necessary.Steering system*Check operation./Replace if damaged.
Check toe-in./Adjust if necessary.Drive shaft universal
joint*Lubricate.Axle boots*Check operation.
Replace if damaged.Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.Lights and switches*Check operation.
Adjust headlight beams.
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
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