2004 YAMAHA WOLVERINE 350 brake

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ...................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-7
Model label ........................................... 3-9
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Speedometer ...................................... 4-11
Handlebar switches ............................ 4-13
Throttle lever ...................................... 4-19
Speed limiter ...................................... 4-21
Front brake lever ................................ 4-23
Brake pedal and rear brake lever ....... 4-25
Parking brake ..................................... 4-27
Drive select lever ................................ 4-29
Recoil starter ...................................... 4-31
1234
Fuel tank cap ..................................... 4-31
Fuel cock............................................ 4-33
Starter (choke) .................................. 4-35
Seat.................................................... 4-37
Storage box........................................ 4-39
Front carrier ....................................... 4-41
Rear carrier ........................................ 4-41
Front shock absorber adjustment ...... 4-43
Rear shock absorber adjustment ....... 4-45
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Final gear oil ...................................... 5-15
Differential gear oil ............................. 5-17
Throttle lever ...................................... 5-17
Fittings and fasteners......................... 5-19
Lights ................................................. 5-19
Switches............................................. 5-19
Tires ................................................... 5-21
How to measure tire pressure ............ 5-25
Tire wear limit..................................... 5-27
5
U5UH60.book Page 1 Wednesday, October 8, 2003 9:05 AM

OPERATION ...........................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .........................6-9
Warming up...........................................6-9
Drive select lever operation and
reverse driving ..................................6-11
Engine break-in ...................................6-15
Parking ................................................6-17
Parking on a slope ..............................6-19
Accessories and loading .....................6-21
RIDING YOUR ATV..................................7-1
Getting to know your ATV .....................7-3
Ride with care and good judgement .....7-5
Be careful where you ride ...................7-27
Turning your ATV ................................7-39
Climbing uphill.....................................7-45
Riding downhill ....................................7-55
Crossing a slope .................................7-59
Crossing through shallow water ..........7-63
Riding over rough terrain ....................7-69
Sliding and skidding ............................7-71
What to do if .......................................7-75
What to do ..........................................7-75
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ........................................ 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication.......... 8-7
Panel removal and installation............ 8-15
Engine oil and oil filter cartridge ......... 8-19
Final gear oil ....................................... 8-29
Differential gear oil replacement ......... 8-35
Axle boots ........................................... 8-41
Spark plug inspection ......................... 8-43
Air filter element cleaning ................... 8-49
V-belt cooling duct check hose ........... 8-57
V-belt case drain plug ......................... 8-57
Carburetor adjustment ........................ 8-59
Idle speed adjustment ........................ 8-61
Valve clearance adjustment ............... 8-63
Throttle lever adjustment .................... 8-65
Front brake pad check ........................ 8-67
Rear brake shoe inspection ................ 8-67
Brake fluid level check ........................ 8-69
Brake fluid replacement ...................... 8-73
Front brake lever free play.................. 8-75
Rear brake pedal and lever
adjustment ........................................ 8-77
Adjusting the rear brake light
switch ............................................... 8-83
Cable inspection and lubrication......... 8-85
8
U5UH60.book Page 2 Wednesday, October 8, 2003 9:05 AM

Lubricating the brake levers and
brake pedal ...................................... 8-87
Wheel removal ................................... 8-89
Wheel installation ............................... 8-91
Battery ................................................ 8-93
Battery maintenance .......................... 8-97
Fuse replacement............................... 8-99
Replacing a headlight bulb ............... 8-103
Headlight beam adjustment.............. 8-107
Tail/brake light bulb replacement ..... 8-107
Troubleshooting................................ 8-109
Troubleshooting chart....................... 8-111
CLEANING AND STORAGE .................. 9-1
A. Cleaning ........................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS ................................ 10-1
CONVERSION TABLE .......................... 11-1
91011U5UH60.book Page 3 Wednesday, October 8, 2003 9:05 AM

2-11

Always check for obstacles before operating in
a new area.


Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always fol-
low proper procedures when operating over
obstacles as described in this manual.


Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such
as ice, go slowly and be very cautious in order
to reduce the chance of skidding or sliding out
of control.


Never operate an ATV in fast flowing water or
in water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
U5UH60.book Page 11 Wednesday, October 8, 2003 9:05 AM

3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION1. Rear shock absorber
assembly spring preload
adjusting ring
2. Storage box and tool kit
3. Spark plug
4. Front shock absorber
assembly spring preload
adjusting ring
5. Brake pedal
6. V-belt case
7. Fuel cock
8. Air filter case
9. Fuses
10. Tail/brake light
11. Front shock absorber
assembly spring preload
adjusting ring
12. V-belt cooling duct check
hose
13. Oil filter cartridge14. Engine oil dipstick
15. Rear brake lever
16. Left handlebar switches
17. Starter (choke)
18. Horn switch
19. Drive select lever
20. Speedometer
21. Main switch
22. Fuel tank cap
23. Right handlebar
switch
24. Throttle lever
25. Front brake leverNOTE:The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
U5UH60.book Page 1 Wednesday, October 8, 2003 9:05 AM

4-23 1. Front brake lever
1. Levier de frein avant
1. Palanca del freno delantero
EBU00070
Front brake lever
The front brake lever is located on the right handle-
bar. Pull it toward the handlebar to apply the front
brake.
U5UH60.book Page 23 Wednesday, October 8, 2003 9:05 AM

4-25 1. Brake pedal
1. Pédale de frein
1. Pedal del freno
1. Rear brake lever
1. Levier de frein arrière
1. Palanca del freno trasero
EBU00732
Brake pedal and rear brake lever
The brake pedal is located on the right side of the
ATV and the rear brake lever is located on the left
handlebar. Push down on the pedal or pull the le-
ver toward the handlebar to apply the rear brake.
U5UH60.book Page 25 Wednesday, October 8, 2003 9:05 AM

4-27 1. Lock plate
1. Verrou
1. Placa de bloqueo
EBU00075
Parking brake
Use the parking brake when you have to start the
engine or park the machine, especially on a slope.
Apply the rear brake lever and push down the lock
plate to apply the parking brake. Squeeze the rear
brake lever to release the parking brake.
WARNING
_

Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is not
applied. This could cause loss of control or
a collision.


Always be sure you have released the
parking brake before you begin to ride. The
brake could overheat if you ride the ATV
without releasing the parking brake. You
could lose braking performance which
could cause an accident. You could also
wear out the brakes prematurely.
_
U5UH60.book Page 27 Wednesday, October 8, 2003 9:05 AM