2004 YAMAHA WHY 50 maintenance

1 1 GIVE SAFETY THE RIGHT OF WAY
2 DESCRIPTION
3 INSTRUMENT AND CONTROL FUNCTIONS
4 PRE-OPERATION CHECKS
5 OPERATION AND IMPORTANT RIDING POINTS
6 PERIODIC MAINTENANCE AND MINOR REPAIR
7 SCOOTER CARE AND STORAGE
8 SPECIFICATIONS
9CONSUMER INFORMATION
EAU00009
TABLE OF CONTENTS
2
3
4
5
6
7
8
9

GIVE SAFETY THE RIGHT OF WAY
1Scooters are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However,
they also impose certain limits, which you must accept; even the best scooter does not ignore the laws of
physics.
Regular care and maintenance are essential for preserving value and operating condition of your scooter.
Moreover, what is true for the scooter is also true for the rider: good performance depends on being in good
shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Scooter
riders—more than car drivers—must always be at their mental and physical best. Under the influence of
even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the scooter rider as seat belts are for car drivers and passengers.
Always wear a complete scooter suit (whether made of leather or tear-resistant synthetic materials with
protectors), sturdy boots, scooter gloves and a properly fitting helmet. Optimum protective wear, however,
should not encourage carelessness. Although full-coverage helmets and suits, in particular, create an illu-
sion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-
control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather.
The good motorcyclist rides safely, predictably and defensively — avoiding all dangers, including those
caused by others.
Enjoy your ride!
1-1

INSTRUMENT AND CONTROL FUNCTIONS
3
2-stroke engine oil tank cap
To remove the 2-stroke engine oil tank
cap, pull it off.
To install the 2-stroke engine oil tank
cap, push it into the oil tank opening.
EW000025
Make sure that the fuel and 2-stroke
engine oil tank caps are properly
installed before riding the scooter.
ZAUM0204
1
2
ZAUM0020
1. Filler tube
2. Fuel level
EAU03753
Fuel
Make sure that there is sufficient fuel
in the tank. Fill the fuel tank to the
bottom of the filler tube as shown.
EW000130
•Do not overfill the fuel tank,
otherwise it may overflow when
the fuel warms up and expands.
•Avoid spilling fuel on the hot
engine.
EAU00185
EC000008
Immediately wipe off spilled fuel with
a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plas-
tic parts.
EAU04206
Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity:
Total amount:
7.2 L
Your Yamaha engine has been
designed to use regular unleaded
gasoline with a research octane
number of 91 or higher. If knocking (or
pinging) occurs, use a gasoline of a
different brand or premium unleaded
fuel. Use of unleaded fuel will extend
spark plug life and reduce maintenance
costs.
3-6

3
INSTRUMENT AND CONTROL FUNCTIONS
EAU03098
Catalytic converter
This scooter is equipped with a catalytic
converter in the muffler.
EW000128
The exhaust system is hot after
operation. Make sure that the
exhaust system has cooled down
before doing any maintenance work.
EC000114
The following precautions must be
observed to prevent a fire hazard or
other damages.
•Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
•Never park the scooter near
possible fire hazards such as
grass or other materials that
easily burn.
•Do not allow the engine to idle
too long.
EAU03750
2-stroke engine oil
Make sure that there is sufficient oil in
the 2-stroke engine oil tank. Add the
recommended 2-stroke engine oil if
necessary.
NOTE :
Make sure that the 2-stroke engine oil
tank cap is properly installed.
Recommended oil:
Yamalube 2 or equivalent
2-stroke engine oil
(JASO grade "FC",
or ISO grades "EG-C" or "EG-D")
Oil quantity:
1.3 L
EAUS0015
Kickstarter
To start the engine, push the kickstarter
down lightly with your foot until the
gears engage, and then push it down
smoothly but forcefully.
1
ZAUM0362
1. Kickstarter
3-7

EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2
Removing and installing the panel .......................... 6-5
Panel A .................................................................... 6-5
Checking the spark plug ......................................... 6-5
Final transmission oil .............................................. 6-6
Cleaning the air filter element ................................. 6-7
Adjusting the carburetor .......................................... 6-9
Adjusting the throttle cable free play ....................... 6-9
Tires ...................................................................... 6-10
Cast wheels .......................................................... 6-11
Adjusting the front brake lever free play ................ 6-12
Adjusting the front brake lever free play ................ 6-12
Checking the front brake pads .............................. 6-13
and rear brake shoes
Checking the brake fluid level ............................... 6-14
6 Changing the brake fluid ....................................... 6-15
Checking and lubricating the throttle grip .............. 6-15
and cable
Lubricating the front and rear brakes levers .......... 6-15
Checking and lubricating the centerstand ............. 6-16
Checking the front fork .......................................... 6-16
Checking the steering ........................................... 6-17
Checking the wheel bearings ................................ 6-17
Battery ................................................................... 6-18
Replacing the fuse ................................................ 6-19
Replacing a headlight bulb .................................... 6-20
Replacing the brake taillight bulb .......................... 6-21
Replacing a turn signal light bulb .......................... 6-21
Troubleshooting ..................................................... 6-22
Troubleshooting chart ............................................ 6-23

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03453
Safety is an obligation of the owner.
Periodic inspection, adjustment and
lubrication will keep your vehicle in the
safest and most efficient condition pos-
sible. The most important points of
scooter inspection, adjustment, and
lubrication are explained on the
following pages.
EW000060
If you are not familiar with scooter
maintenance work, have a Yamaha
dealer do it for you.
EAU00466
EW000061
This scooter is designed for use on
paved roads only. If this scooter is
operated in abnormally dusty,
muddy or wet conditions, the air filter
element should be cleaned or
replaced more frequently, otherwise
rapid engine wear may result.
Consult a Yamaha dealer for proper
maintenance intervals.
6-1

PERIODIC MAINTENANCE AND MINOR REPAIR
6
1 * Fuel line•Check fuel hoses and vacuum hose for cracks or damage.√√√√ √
2 Spark plug•Replace.√√√√ √
3 Air filter element•Clean.√√•Replace.√√
4 * Battery•Check electrolyte level and specific gravity.
√√√√ √
•Make sure that the breather hose is properly routed.
•Check operation, fluid level and vehicle for fluid leak
√√√√√ √
5 * Front brake(See NOTE on page 6-4.)
•Replace brake pads. Whenever worn to the limit
6 * Rear brake•Check operation and adjust brake lever free play.√√√√√ √•Replace brake shoes. Whenever worn to the limit
7 * Brake hose•Check for cracks or damage.√√√√ √•Replace. (See NOTE on page 6-4.) Every 4 years
8 * Wheels•Check runout and for damage.√√√√
EAU03686
Periodic maintenance and lubrication chart
NOTE :
•The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
•From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
•Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
ODOMETER READING (x 1,000 km)
NO. ITEMCHECK OR MAINTENANCE JOB
1
ANNUAL
CHECK
6121824
6-2

PERIODIC MAINTENANCE AND MINOR REPAIR
6
•Check tread depth and for damage.
9 * Tires•Replace if necessary.
√√√√ √
•Check air pressure.
•Correct if necessary.
10 * Wheel bearings•Check bearing for looseness or damage.√√√√
11 * Steering bearings•Check bearing play and steering for roughness.√√√√√•Lubricate with lithium-soap-based grease. Every 24,000 km
12 * Chassis fasteners•Make sure that all nuts, bolts and screws are
√√√√ √
properly tightened.
13 Centerstand•Check operation.
√√√√ √
•Lubricate.
14 * Front fork•Check operation and for oil leakage.√√√√
15 * Shock absorber assembly•Check operation and shock absorber for oil leakage.√√√√
16 * Carburetor•Adjust engine idling speed.√√√√√ √
17 * Autolube pump•Check operation.
√√√√
•Bleed if necessary.
18 Final transmission oil•Check vehicle for oil leakage.√√ √•Change.√√√
19 * V-belt•Replace. Every 10,000 km
20 * Front and rear brake
•Check operation.√√√√√ √
switches
ODOMETER READING (x 1,000 km)
NO. ITEMCHECK OR MAINTENANCE JOB
1
ANNUAL
CHECK
6121824
6-3