2004 YAMAHA WHY 50 air condition

PRE-OPERATION CHECKS
4
•Check fuel level in fuel tank.
Fuel•Refuel if necessary. 3-5 — 3-6
•Check fuel line for leakage.
•Check oil level in oil tank.
2-stroke engine oil•If necessary, add recommended oil to specified level. 3-5 — 3-7
•Check vehicle for oil leakage.
Final transmission oil•Check vehicle for oil leakage. 6-6
•Check operation.
•If soft or spongy, have Yamaha dealer bleed hydraulic system.
Front brake•Check fluid level in reservoir. 3-5, 6-13 — 6-15
•If necessary, add recommended brake fluid to specified level.
•Check hydraulic system for leakage.
•Check operation.
Rear brake•Check pedal free play. 3-5, 6-13 — 6-15
•Adjust if necessary.
•Make sure that operation is smooth.
Throttle grip•Check cable free play.
6-9, 6-15
•If necessary, have Yamaha dealer adjust cable free play
and lubricate cable and grip housing.
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or
loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual
inspection, to check the following points before each ride.
EAU03439
Pre-operation check list
ITEM CHECKS PAGE
4-1

4
PRE-OPERATION CHECKS
NOTE :
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
EWA00033
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the scooter.
ITEM CHECKS PAGE
•Check for damage.
Wheels and tires•Check tire condition and tread depth.
6-10 — 6-11
•Check air pressure.
•Correct if necessary.
Brake levers•Make sure that operation is smooth.
6-12, 6-15
•Lubricate lever pivoting points if necessary.
Centerstand•Make sure that operation is smooth.
6-16
•Lubricate pivot if necessary.
Chassis fasteners•Make sure that all nuts, bolts and screws are properly tightened.
—
•Tighten if necessary.
Instruments, lights, signals•Check operation.
3-2 — 3-4
and switch•Correct if necessary.
Battery•Check fluid level.
6-18
•Fill with distilled water if necessary.
4-2

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03453
Safety is an obligation of the owner.
Periodic inspection, adjustment and
lubrication will keep your vehicle in the
safest and most efficient condition pos-
sible. The most important points of
scooter inspection, adjustment, and
lubrication are explained on the
following pages.
EW000060
If you are not familiar with scooter
maintenance work, have a Yamaha
dealer do it for you.
EAU00466
EW000061
This scooter is designed for use on
paved roads only. If this scooter is
operated in abnormally dusty,
muddy or wet conditions, the air filter
element should be cleaned or
replaced more frequently, otherwise
rapid engine wear may result.
Consult a Yamaha dealer for proper
maintenance intervals.
6-1

PERIODIC MAINTENANCE AND MINOR REPAIR
6
ZAUM0370
EAU01777
Removing and installing the
panel
The panel shown above needs to be
removed to perform some of the main-
tenance jobs described in this chapter.
Refer to this section each time the pa-
nel needs to be removed and installed.
1
ZAUM0369
1. Panel A
EAU01651
Checking the spark plug
The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
it should be removed and checked in
accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can
reveal the condition of the engine.
The porcelain insulator around the
center electrode of the spark plug
should be a medium-to-light tan (the
ideal color when the scooter is ridden
normally). If the spark plug shows a
distinctly different color, the engine
could be defective. Do not attempt to
diagnose such problems yourself.
Instead, have a Yamaha dealer check
the scooter.
6-5
EAUM0095
Panel A
To remove the panel
1. Open the seat. (See page 3-8 for
seat opening and closing
procedures.)
2. Remove the panel by pulling it up
as shown.
To install the panel
1. Insert the rear of the panel in the
original position, and then push
the front of the panel inward..
2. Close the seat.

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU04551
Tires
To maximize the performance,
durability, and safe operation of your
scooter, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
EW000077
Because loading has an enormous
impact on the handling, braking, per-
formance and safety characteristics of
your scooter, you should keep the
following precautions in mind.
•NEVER OVERLOAD THE SCOO-
TER! Operation of an overloaded
scooter may result in tire damage,
loss of control, or severe injury.
Make sure that the total weight of
rider, cargo, and accessories
does not exceed the specified
maximum load for the vehicle.
•Do not carry along loosely
packed items, which can shift
during a ride.
•Securely pack the heaviest items
close to the center of the scooter
and distribute the weight evenly
on both sides.
•Adjust the suspension and tire air
pressure with regard to the load.
•Check the tire condition and air
pressure before each ride.
Tire air pressure
(measured on cold tires)
Load* Front Rear
Up to 90 kg*180 kPa
1.8 kgf/cm
2
1.8 bar190 kPa
1.9 kgf/cm
2
1.9 bar
90 kg ~
maximum*
180 kPa
1.8 kgf/cm2
1.8 bar210 kPa
2.1 kgf/cm
2
2.1 bar
Maximum load* 182 k g
* Total weight of rider, passenger, cargo and
accessories
6-10
EW000082
•The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
•The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger,
cargo, and accessories
approved for this model.
ZAUM0053

PERIODIC MAINTENANCE AND MINOR REPAIR
6
a
ZAUM0108
a
ZAUM0107
a Front brake lever free play
EAU00697*
Adjusting the front brake
lever free play
The brake lever free play should
measure 10—20 mm as shown.
Periodically check the brake lever free
play and, if necessary, have a Yamaha
dealer adjust it.
EW000100
An incorrect brake lever free play
indicates a hazardous condition in
the brake system. Do not operate the
scooter until the brake system has
been checked or repaired by a
Yamaha dealer.
EAU04469
Adjusting the rear brake
lever free play
The brake lever free play should
measure 10—20 mm as shown.
Periodically check the brake lever free
play and, if necessary, adjust it as
follows.To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction a . To decrease the
brake lever free play, turn the adjusting
nut in direction b .
EW000101
If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this
adjustment.
a Rear brake lever free play
1b
aZAUM0374
1. Adjusting nut
6-12

PERIODIC MAINTENANCE AND MINOR REPAIR
6 To check the operation
1. Place the scooter on a level sur-
face and hold it in an upright po-
sition.
2. While applying the front brake,
push down hard on the
handlebars several times to check
if the front fork compresses and
rebounds smoothly.
EC000098
If any damage is found or the front
fork does not operate smoothly, have
a Yamaha dealer check or repair it.
6-16
EAU02939
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
EW000115
Securely support the scooter so that
there is no danger of it falling over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
ZAUM0378
EAU04123
Checking and lubricating the
centerstand
The operation of the centerstand should
be checked before each ride, and the
pivots and metal-to-metal contact sur-
faces should be lubricated if necessary.
EWA00055
If the centerstand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
ZAUM0062

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU00809
Replacing the fuse
The fuse holder is located beside the
battery compartment behind panel A.
(See page 6-5 for panel removal and
installation procedures.)
If the fuse is blown, replace it as follows.
1. Turn the key to "
" and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
Specified fuse:
7.5 A
1
ZAUM0380
1. Fuse
6-19
•KEEP THIS AND ALL BATTE-
RIES OUT OF THE REACH OF
CHILDREN.
EC000100
Use only distilled water, as tap water
contains minerals that are harmful
to the battery.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for
more than two months, check the
specific gravity of the electrolyte
at least once a month and fully
charge the battery whenever
necessary.
3. Fully charge the battery before
installation.
4. After installation, make sure that
the battery leads are properly
connected to the battery terminals
and that the breather hose is
properly routed, in good condition,
and not obstructed.
EC000099
If the breather hose is positioned in
such a way that the frame is exposed
to electrolyte or gas expelled from
the battery, the frame could suffer
structural and external damages.