2004 YAMAHA VERSITY 300 brake

PERIODIC MAINTENANCE AND MINOR REPAIR
6
1. Turn signal socket (x2)
2. Tail/brake socket (x2)
3. Remove the socket (together with
the bulb) by turning it
counterclockwise.
4. Remove the defective bulb by
pushing it in and turning it
counterclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it
clockwise until it stops.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the panel.
1. Bulb socket
2. Screw
EAUM0062
Replacing the license plate
light bulb
1. Remove the license plate light
cover by removing the screw.
2. Remove the socket (together with
the bulb) by pulling it out.
3. Remove the defective bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the license plate light cover
by installing the screw.
EAU03087
Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems
yourself. However, should your scoo-
ter require any repair, take it to a
Yamaha dealer, whose skilled
technicians have the necessary tools,
experience, and know-how to service
the scooter properly.
Use only genuine Yamaha replacement
parts. Imitation parts may look like
Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
6-35
21
ZAUM0467
1
2
ZAUM0586

SCOOTER CARE AND STORAGE
7
•Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
•Do not use high-pressure
washers or steam-jet cleaners
since they cause water
seepage and deterioration in
the following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric
components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
•For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the
windshield. Test the product on
a small hidden part of the
windshield to make sure that it
does not leave any marks. If the
windshield is scratched, use a
quality plastic polishing
compound after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea
or on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads.
NOTE :
Salt sprayed on roads in the winter may
remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA00012
Do not use warm water since it
increases the corrosive action of the
salt.
2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to
prevent corrosion.
CAUTION:
7-2

SCOOTER CARE AND STORAGE
7After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally
induced discoloring of stainless-
steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is
recommended to apply a corro-
sion protection spray on all metal,
including chrome- and nickel-
plated, surfaces.
4. Use spray oil as a universal
cleaner to remove any remaining
dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA00002
•Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake discs
and brake linings with a regular
brake disc cleaner or acetone, and
wash the tires with warm water
and a mild detergent.
•Before operating the scooter test
its braking performance and
cornering behavior.
Storage
Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.
ECA00015
•Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
•To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong
chemicals are stored.
WARNING
ECA00013
•Apply spray oil and wax sparingly
and make sure to wipe off any
excess.
•Never apply oil or wax to any
rubber and plastic parts, but treat
them with a suitable care product.
•Avoid using abrasive polishing
compounds as they will wear
away the paint.
CAUTION:
NOTE :
Consult a Yamaha dealer for advice on
what products to use.
CAUTION:
7-3

SPECIFICATIONS
8
Wheels:
Front
Type Cast wheel
Size 14 x MT 2.75
Rear
Type Cast wheel
Size 14 x MT 4.00
Brakes:
Front
Type Single disc brake
Operation Right hand
Type brake fluid DOT 4
Rear
Type Single disc brake
Operation Left hand
Type brake fluid DOT 4
Suspension:
Front suspension Telescopic fork
Rear suspension Unit swing
Shock absorber:
Front fork type Coil spring/oil damper
Rear shock absorber Coil spring/oil damper
assembly type
Wheel travel:
Front wheel travel 108 mm
Rear wheel travel 120 mmElectrical:
Ignition system type Transistorized coil ignition
Charging system AC magneto
Battery
Model F9-12B
Voltage/capacity 12 V / 9 Ah
Headlight type:Halogen bulb
Bulbs (voltage/wattage x quantity):
Headlight 12V, 35W/35Wx2
Auxiliary light 12V, 5Wx2
Tail/brake light 12V, 5W/21Wx2
Turn signal light
Front 12V, 21Wx2
Rear 12V, 10Wx2
High beam indicator light LED
Turn signal indicator light LED
Headlight indicator light LED
Fuses:
Main fuse: 30 A
Backup fuse: 3 A
Headlight fuse: 15 A
Radiator fan fuse: 15 A
Signaling system fuse: 15 A
Ignition fuse: 7.5 A
Auxiliary DC jack fuse: 3 A
Reserve fuse (x quantity) 30Ax1, 15Ax1, 7.5Ax1
8-3

INDEX
A
Acceleration and deceleration ............. 5-3
Air filter and V-belt case air filter
elements, cleaning ....................... 6-18
Anti-theft alarm (optional) ................... 3-7
Auxiliary DC jack ............................... 3-18
Anti-theft device housing ................... 3-14
B
Battery .............................................. 6-29
Battery voltage / coolant
temperature gauge ......................... 3-3
Brake fuid level, checking ................. 6-24
Brake fluid, changing ........................ 6-25
Bake lever, front .................................. 3-9
Brake lever, rear .................................. 3-9
Brake levers, lubricating .................... 6-26
Brake pads, checking ........................ 6-24Braking ................................................ 5-3
C
Cables, checking and lubricating ...... 6-26
Carburator, adjusting ......................... 6-20
Care .................................................... 7-1
Catalytic converter ............................ 3-11
Centerstand and sidestand, checking
and lubricating .............................. 6-27
Conversion table ................................. 8-4
Coolant .............................................. 6-17
Cowlings and panels, removing
and installing .................................. 6-5
E
Engine break-in ................................... 5-4
Engine oil .......................................... 6-13
F
Final transmission oil ........................ 6-16
Front and rear brake lever free play,
adjusting ....................................... 6-23
Front fork, checking ........................... 6-27
Fuel ................................................... 3-10
Fuel consumption, tips for reducing .... 5-4
Fuel gauge .......................................... 3-3
Fuel tank cap .................................... 3-10Fuses, replacing ................................ 6-30
H
Handlebar switches ............................. 3-8
Dimmer switch ............................... 3-8
Engine stop switch ......................... 3-8
Horn switch .................................... 3-8
Hazard switch ................................ 3-9
Pass switch .................................... 3-8
Start switch .................................... 3-8
Turn signal switch ........................... 3-8
Headlight bulb, replacing ................... 6-32
I
Identification number ........................... 9-1
Ignition circuit cut-off system ............. 3-16
Indicator lights ..................................... 3-2
High beam indicator light ............... 3-2
Low beam indicator light ................ 3-2
Turn signal indicator lights .............. 3-2
K
Key identification number .................... 9-1
L
License plate liht bulb, replacing ....... 6-35

INDEX
Storage compartments ...................... 3-12
T
Tail/brake light bulb or rear turn
signal light bulb, replacing ............ 6-34
Throtlle cable free play, adjusting ...... 6-20
Throttle grip and cable,
checking and lubricating .............. 6-26
Tires .................................................. 6-21
Tool kit ................................................. 6-1
Troubleshooting ................................. 6-35
Troubleshooting charts ...................... 6-36
Turn signal light bulb (front),
replacing ...................................... 6-34
V
Valve clearance, adjusting ................ 6-21
Vehicule identification number ............ 9-1
W
Wheel bearing, checking ................... 6-29
Wheels .............................................. 6-23 Luggage hook ................................... 3-15
M
Main switch/steering lock .................... 3-1
Model label .......................................... 9-2
Multi-function display .......................... 3-4
P
Parking ................................................ 5-5
Part locations ...................................... 2-1
Periodic maintenance and lubrication
chart ............................................... 6-2
Pre-operation check list ...................... 4-1
S
Safe-riding points ................................ 1-2
Seat ................................................... 3-12
Shock absorber assemblies,
adjusting ....................................... 3-14
Sidestand .......................................... 3-16
Spark plug, checking ......................... 6-11
Specifications ...................................... 8-1
Speedometer ...................................... 3-2
Starting off .......................................... 5-2
Starting the engine .............................. 5-1
Steering, checking ............................ 6-28
Storage ............................................... 7-3