2004 YAMAHA TT600RE brake

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Page 87 of 382

YAMAHA TT600RE 2004  Service Manual INSP
ADJBRAKE PAD WEAR INSPECTION/
BRAKE HOSING INSPECTION
3-33
1. Operate the brake lever or brake pedal. 
2. Check: 
•Thickness of frictional material 
Out of specification ➔Replace.
BRAKE HOSIN

Page 88 of 382

YAMAHA TT600RE 2004  Service Manual BRAKE CIRCUIT BLEEDING
3-34
INSP
ADJ
1
1B
BRAKE CIRCUIT BLEEDING
WARNING
If the brake lever or brake pedal has a soft or
slack feel, this means that there is air in the
brake system. It should be bled

Page 89 of 382

YAMAHA TT600RE 2004  Service Manual INSP
ADJ
DRIVE CHAIN SLACK INSPECTION AND ADJUSTMENT
3-35

NOTE:
If bleeing proves difficult, it may be necessary to
allow the brake fluid system to stabilise for a few
hours. Repeat the bleeding pro

Page 91 of 382

YAMAHA TT600RE 2004  Service Manual INSP
ADJFRONT FORK INSPECTION/
FRONT FORK ADJUSTMENT
3-37
 


FRONT FORK INSPECTION 
WARNING
When inspecting the front fork, hold the
motorcycle firmly to prevent it falling over.
1.  Place the m

Page 99 of 382

YAMAHA TT600RE 2004  Service Manual INSP
ADJCABLE INSPECTION/
LEVER AND PEDAL LUBRICATION
3-45
CABLE INSPECTION  
WARNING
If the cable sheath is damaged, corrosion
might ensue or the cable might not run freely.
To avoid such drawbacks,

Page 111 of 382

YAMAHA TT600RE 2004  Service Manual INSP
ADJREPLACING THE TAIL/
BRAKE LIGHT BULB
3-57





REPLACING THE TAIL/BRAKE LIGHT BULB
1. Remove:
•Screws (1) (lens fixing)
•Lens (2)
•Bulb (3)
NOTE:
To remove the bulb press it into pl

Page 114 of 382

YAMAHA TT600RE 2004  Service Manual CHAS
CHAPTER 4. CHASSIS
FRONT WHEEL AND BRAKE DISC  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-1 
FRONT WHEEL AND BRAKE DISC REMOVAL . . . . . . . . . . . . . . .

Page 116 of 382

YAMAHA TT600RE 2004  Service Manual CHASFRONT WHEEL AND BRAKE DISC
4-1
CHASSIS - FRONT WHEEL AND BRAKE DISC
Order Job name/Part name Q.ty Remarks Front wheel and brake disc  Remove the parts in order. 
removal
WARNING
Securely support t
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