2004 YAMAHA TMAX belt
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DESCRIPTION
EAU10410
Left view
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1. Fuel tank cap (page 3-11)
2. Rear storage compartment (page 3-15)
3. Helmet holder (page 3-14)
4. Grab bar (page 5-2)
5. Chain drive oil filler cap (page 6-13)
6. Engine oil filler cap (page 6-10)
7. V-belt air filter element (left)
8. Engine oil drain bolt (page 6-10)9. Engine oil level check window (page 6-10)
10. Oil filter cartridge (page 6-10)
Page 15 of 84
DESCRIPTION
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EAU10420
Right view
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112
1. Battery (page 6-27)
2. Fuses (page 6-28)
3. Owner’s tool kit (page 6-1)
4. Front storage compartment (page 3-15)
5. Windshield
6. Air filter element (page 6-16)
7. Radiator
8. Coolant level check window (page 6-14)9. V-belt air filter element (right)
10. Centerstand (page 6-25)
11. Passenger footrest
Page 21 of 84
INSTRUMENT AND CONTROL FUNCTIONS
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EAU33512
Multi-function display
WARNING
EWA12311
Be sure to stop the vehicle before
making any setting changes to the
multi-function display.
The multi-function display is equipped
with the following:
a fuel meter
a coolant temperature meter
an odometer (which shows the to-
tal distance traveled)
two tripmeters (which show the
distance traveled since they were
last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled since
the bottom segment of the fuel
meter and fuel level warning sym-bol started flashing)
a self-diagnosis device
a clock
an oil change indicator
a V-belt replacement indicator
NOTE:
Be sure to turn the key to “ON” be-
fore using the “SELECT” and “RE-
SET” buttons.
When the key is turned to “ON”, all
of the display segments of the
multi-function display will appear
one after the other and then disap-
pear, in order to test the electrical
circuit.
Odometer and tripmeter modes
Pushing the “SELECT” button switches
the display between the odometer
mode “ODO” and the tripmeter modes
“TRIP” in the following order:
ODO
→
TRIP (top)
→
TRIP (bottom)
→
ODO
When approximately 2.8 L (0.74 US
gal) (0.62 Imp.gal) of fuel remains in the
fuel tank, the bottom segment of the
fuel meter and fuel level warning sym-
1. Clock
2. Coolant temperature meter
3. Fuel meter
4. Odometer/tripmeters
5. “SELECT” button
6. “RESET” button
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1. V-belt replacement indicator “V-BELT”
2. Fuel level warning symbol “ ”
3. Coolant temperature symbol “ ”
4. Oil change indicator “OIL”
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3
Page 23 of 84
INSTRUMENT AND CONTROL FUNCTIONS
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periodic oil change to be indicated at
the correct time. (See page 6-10.)
The electrical circuit of the indicator can
be checked according to the following
procedure.
1. Set the engine stop switch to “ ”
and turn the key to “ON”.
2. Check that the indicator comes on
for a few seconds and then goes
off.
3. If the indicator does not come on,
have a Yamaha dealer check the
electrical circuit.
NOTE:
The oil change indicator may flash
when the engine is revved with the
scooter on the centerstand, but this
does not indicate a malfunction.
V-belt replacement indicator
“V-BELT”
This indicator flashes every 20000 km
(12000 mi) when the V-belt needs to be
replaced.
The electrical circuit of the indicator can
be checked according to the following
procedure.1. Turn the key to “ON” and make
sure that the engine stop switch is
set to “ ”.
2. If the indicator does not come on,
have a Yamaha dealer check the
electrical circuit.
Self-diagnosis device
This model is equipped with a self-diag-
nosis device for various electrical cir-
cuits.
If any of those circuits are defective, the
multi-function display will indicate a
two-digit error code (e.g., 12, 13, 14).
If the multi-function display indicates
such an error code, note the code num-
ber, and then have a Yamaha dealer
check the vehicle.
CAUTION:
ECA11790
If the multi-function display indi-
cates an error code, the vehicle
should be checked as soon as pos-
sible in order to avoid engine dam-
age.
This model is also equipped with a
self-diagnosis device for the immobiliz-er system.
If any of the immobilizer system circuits
are defective, the immobilizer system
indicator light will flash, and then the
multi-function display will indicate a
two-digit error code (e.g., 51, 52, 53)
when the key is turned to “ON”.
NOTE:
If the multi-function display indicates er-
ror code 52, this could be caused by
transponder interference. If this error
appears, try the following.
1. Use the code re-registering key to
start the engine.
NOTE:
Make sure there are no other immobi-
lizer keys close to the main switch, and
do not keep more than one immobilizer
key on the same key ring! Immobilizer
system keys may cause signal interfer-
ence, which may prevent the engine
from starting.
2. If the engine starts, turn it off, and
try starting the engine with the
standard keys.
Page 43 of 84
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU17701
Periodic maintenance and lubrication chart
NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040
1*
Fuel line
Check fuel hoses for cracks or damage.
√
√
√
√
√
2*
Fuel filter
Check condition.
√
√
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Spark plugs
Check condition.
Clean and regap.
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√
Replace.
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√
4*
Valves
Check valve clearance.
Adjust.Every 40000 km
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Air filter element
Clean.
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Replace.
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√
6*
V-belt case air filter ele-
ments
Clean.
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√
Replace.
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√
7*
Front brake
Check operation, fluid level and vehicle for fluid leak-
age.
√
√
√
√
√
√
Replace brake pads. Whenever worn to the limit
8*
Rear brake
Check operation, fluid level and vehicle for fluid leak-
age.
√
√
√
√
√
√
Replace brake pads. Whenever worn to the limit
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Parking brake
Check operation.
Adjust.
√
√
√
√
√
√
Page 44 of 84
PERIODIC MAINTENANCE AND MINOR REPAIR
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*
Brake hoses
Check for cracks or damage.
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Replace. Every 4 years
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*
Wheels
Check runout and for damage.
√
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Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
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Wheel bearings
Check bearing for looseness or damage.
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*
Steering bearings
Check bearing play and steering for roughness.
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Lubricate with lithium-soap-based grease. Every 20000 km
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*
Chassis fasteners
Make sure that all nuts, bolts and screws are properly
tightened.
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Sidestand, centerstand
Check operation.
Lubricate.
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√
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Sidestand switch
Check operation.
√
√
√
√
√
√
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*
Front fork
Check operation and for oil leakage.
√
√
√
√
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*
Shock absorber assem-
bly
Check operation and shock absorber for oil leakage.
√
√
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*
Electronic fuel injection
Adjust engine idling speed and synchronization.
√
√
√
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Engine oil
Change. (See pages 3-5 and 6-10.)
√
When the oil change indicator flashes
(every 5000 km)
Check oil level and vehicle for oil leakage. Every 5000 km
√
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Engine oil filter cartridge
Replace.
√
√
√
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*
Cooling system
Check coolant level and vehicle for coolant leakage.
√
√
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Change. Every 3 years
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Chain drive oil
Check vehicle for oil leakage.
Change.
√
√
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*
V-belt
Replace.When the V-belt replacement indicator flashes
(every 20000 km)
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040
Page 78 of 84
SPECIFICATIONS
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EAU26333
Dimensions:
Overall length:
2235 mm (88.0 in)
Overall width:
775 mm (30.5 in)
Overall height:
1410 mm (55.5 in)
Seat height:
795 mm (31.3 in)
Wheelbase:
1575 mm (62.0 in)
Ground clearance:
130 mm (5.12 in)
Minimum turning radius:
2800 mm (110.2 in)
Weight:
With oil and fuel:
225.0 kg (496 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 2-cylinder
Displacement:
499.0 cm
3
(30.45 cu.in)
Bore
×
stroke:
66.0
×
73.0 mm (2.60
×
2.87 in)
Compression ratio:
11.00 :1
Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:
Type:
SAE10W30 or SAE10W40
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
2.80 L (2.96 US qt) (2.46 Imp.qt)
With oil filter cartridge replacement:
2.90 L (3.07 US qt) (2.55 Imp.qt)
Chain drive oil:
Type:
SAE80 API GL-4 Hypoid gear oil
Quantity:
0.6–0.7 L (0.63–0.74 US qt) (0.53–0.62
Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.35 L (0.37 US qt) (0.31 Imp.qt)
Radiator capacity (including all routes):
1.50 L (1.59 US qt) (1.32 Imp.qt)
Air filter:
Air filter element:
Dry element
Fuel:
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
14.0 L (3.70 US gal) (3.08 Imp.gal)
Electronic fuel injection:
Manufacturer:
AISAN
Model:
1100-87B60/1100-87B70
Spark plug(s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Wet, multiple-disc automatic
Transmission:
Primary reduction system:
Spur gear/helical gear
Primary reduction ratio:
52/32
×
36/22 (2.659)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
41/25
×
40/29 (2.262)
Transmission type:
V-belt automatic