2004 YAMAHA SLIDER 50 brake pads

GIVE SAFETY THE RIGHT OF WAY
1
EAU03099
Further safe-riding points
•Be sure to signal clearly when making turns.
•Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide.
Apply the brakes slowly when stopping on a wet surface.
•Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly.
•Be careful when passing parked cars. A driver might not see you and open a door in your path.
•Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers become
extremely slippery when wet. Slow down and cross them with caution. Keep the scooter upright, otherwise
it could slide out from under you.
•The brake pads could get wet when you wash the scooter. After washing the scooter, check the brakes
before riding.
•Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a
bright colored jacket.
•Do not carry too much luggage on the scooter. An overloaded scooter is unstable.
1-2

2
DESCRIPTION
Left view2145 6
89 10
3
7
1. Speedometer unit (page 3-3)
2. Rear brake lever (page 3-5)
3. Left handlebar switches (page 3-4)
4. Main switch / steering lock (page 3-1)
5. Luggage hook (page 3-8)6. Seat lock (page 3-8)
7. Final transmission oil filler cap (page 6-6)
8. Air filter element (page 6-7)
9. Kickstarter (page 3-8)
10. Front brake pads (page 6-12)
2-1

EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2
Checking the spark plug ......................................... 6-5
Final transmission oil .............................................. 6-6
Cleaning the air filter element ................................. 6-7
Adjusting the carburetor .......................................... 6-8
Adjusting the throttle cable free play ....................... 6-8
Tires ........................................................................ 6-9
Cast wheels .......................................................... 6-11
Adjusting the front brake lever free play ............... 6-11
Adjusting the rear brake lever free play ................ 6-11
Checking the front brake pads
and rear brake shoes ............................................ 6-12
Checking the brake fluid level ............................... 6-13
Changing the brake fluid ....................................... 6-14
Checking and lubricating the cables ..................... 6-14
6 Checking and lubricating the throttle grip
and cable .............................................................. 6-15
Lubricating the front and rear brake levers ........... 6-15
Checking and lubricating the centerstand ............. 6-15
Checking the front fork .......................................... 6-16
Checking the steering ........................................... 6-16
Checking the wheel bearings ................................ 6-17
Battery ................................................................... 6-17
Replacing the fuse ................................................ 6-19
Replacing a headlight bulb .................................... 6-20
Replacing a front turn signal light bulb .................. 6-21
Replacing a rear turn signal light bulb or
the tail/brake light bulb .......................................... 6-21
Troubleshooting .................................................... 6-21
Troubleshooting chart ........................................... 6-22

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03686
Periodic maintenance and lubrication chart
NOTE :
•The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
•From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
•Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
1 * Fuel line •Check fuel hoses and vacuum hose for cracks or damage.√√√√ √
2 Spark plug •Replace.√√√√ √
3 Air filter element•Clean.√√•Replace.√√
4 * Battery•Check electrolyte level and specific gravity.
√√√√ √
•Make sure that the breather hose is properly routed.
•Check operation, fluid level and vehicle for fluid leakage.
√√√√√ √
5 * Front brake(See NOTE on page 6-4.)
•Replace brake pads.Whenever worn to the limit
6 * Rear brake•Check operation and adjust brake lever freeplay.√√√√√ √•Replace brake shoes.Whenever worn to the limit
7 * Brake hose•Check for cracks or damage.√√√√ √•Replace. (See NOTE on page 6-4.)Every 4 years
8 * Wheels •Check runout and for damage.√√√√
ODOMETER READING (x 1,000 km)
NO. ItemCheck or maintenance job
1
ANNUAL
CHECK
6121824
6-2

PERIODIC MAINTENANCE AND MINOR REPAIR
6
a
b
ZAUM0320
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction a . To decrease the
brake lever free play, turn the adjusting
nut in direction b .
EW000101
If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this
adjustment.
EAU00720
Checking the front brake
pads and rear brake shoes
The front brake pads and the rear brake
shoes must be checked for wear at the
intervals specified in the periodic main-
tenance and lubrication chart.
EAU01436
Front brake pads
Check each front brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 3.1 mm, have a
Yamaha dealer replace, the brake pads
as a set.
a
ZAUM0243
a. Wear limit
6-12

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU04502
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha dea-
ler replace the brake shoes as a set.
1
2
ZAUM0059
1. Wear indicator
2. Wear limit
1
ZAUM0158
1. Minimum level mark
6-13
EAU00732
Checking the brake fluid level
Insufficient brake fluid may allow air to
enter the brake system, possibly causing
it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads and/
or brake system leakage. If the brake
level is low, be sure to check the brake
pads for wear and the brake system for
leakage.Observe these precautions:
•When checking the fluid level,
make sure that the top of the
master cylinder is level by turning
the handlebars.
•Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
Recommended brake fluid:
DOT 4
NOTE :
If DOT 4 is not available, DOT 3 can be
used.
•Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and lead
to poor braking performance.
•Be careful that water does not en-
ter the master cylinder when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAUM0008
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and
lubrication chart. In addition, have the
brake hose replaced every four years
or whenever it is damaged or leaking.
EAU02962
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the
cables and cable ends should be
lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or replace
it.
Recommended lubricant:
Engine oil
EW000112
Damage to the outer sheath may
interfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions.
6-14
•Brake fluid may deteriorate painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
•As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if the
brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.