2004 YAMAHA GRIZZLY 125 brakes

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-5
Model label ...........................................3-7
CONTROL FUNCTIONS..........................4-1
Main switch ...........................................4-1
Indicator lights ......................................4-3
Handlebar switches ..............................4-5Throttle lever ......................................4-11
Speed limiter ......................................4-13
Front brake lever ................................4-15
Rear brake lever .................................4-15
Parking brake .....................................4-17
Drive select lever ................................4-19
Fuel tank cap ......................................4-19
Fuel cock ............................................4-21
Starter (choke) ....................................4-23
Seat ....................................................4-25
Front carrier ........................................4-27
Rear carrier ........................................4-27
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ......................................................5-7
Engine and final transmission oil ........5-11
EBU00015
CONTENTS
1
2
3
4
5
1C5-9-60-01 11/12/03 7:26 PM Page 12

2-13
8Never operate an ATV in fast flowing water or
in water deeper than that recommended in
this manual. Remember that wet brakes may
have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply
them several times to let friction dry out the
linings.
8Always be sure there are no obstacles or peo-
ple behind you when you operate in reverse.
When it is safe to proceed in reverse, go
slowly.
8Always use the size and type tires specified in
this manual.
8Always maintain proper tire pressure as
described in this manual.
8Never modify an ATV through improper instal-
lation or use of accessories.
1C5-9-60-02 9/12/03 8:45 PM Page 14

4-17
EBU00075
Parking brake
Use the parking brake when you have to start
the engine or park the machine, especially on a
slope. Apply the rear brake lever and push down
the lock plate to apply the parking brake.
Squeeze the rear brake lever to release the
parking brake.
w
8Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is
not applied. This could cause loss of con-
trol or a collision.
8Always be sure you have released the
parking brake before you begin to ride.
The brake could overheat if you ride the
ATV without releasing the parking brake.
You could lose braking performance
which could cause an accident. You could
also wear out the brakes prematurely.
q
1. Lock plate1. Frein d’écrou1. Placa de bloqueo
1C5-9-60-04 11/12/03 7:26 PM Page 18

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes• Check operation, condition and free play. 5-5 – 5-7,
• Adjust if necessary. 8-47 – 8-59
Fuel • Check fuel level.
• Fill with fuel if necessary.5-7 – 5-11
Engine oil and• Check oil level. 5-11 – 5-15,
final transmission oil• Fill with oil if necessary. 8-13 – 8-25
Drive chain• Check chain slack and condition.
5-15, 8-61 – 8-69
• Adjust if necessary.
Throttle• Check for proper throttle cable operation. 5-15
Wheels and tires• Check tire pressure, wear and damage. 5-19 – 5-25, 8-75
Fittings and fasteners• Check all fittings and fasteners. 5-15
Battery• Check fluid level.
5-17, 8-77 – 8-83
• Fill with distilled water if necessary.
Lights and switches• Check for proper operation. 5-17, 8-87 – 8-93
1C5-9-60-05 15/12/03 7:59 PM Page 2

5-5
EBU04731
Front and rear brakes
8Brake levers
Check for correct free play in the brake
levers. If the free play is incorrect, adjust it.
(See pages 8-49–8-59.)
8Check operation of the levers. They should
move smoothly and there should be a firm
feeling when the brake is applied. If not,
have the machine inspected by a Yamaha
dealer.
8Brake operation
Test the brakes at slow speed after starting
out to make sure they are working properly.
If the brakes do not provide proper braking
performance, inspect the brakes for wear.
(See page 8-47.)
1C5-9-60-05 15/12/03 7:59 PM Page 6

5-7
w
Always check the brakes at the start of every
ride. Do not ride the ATV if you find any
problem with the brakes or you could lose
braking ability, which could lead to an acci-
dent. If a problem cannot be corrected by the
adjustment procedures provided in this man-
ual, have the ATV inspected by a Yamaha
dealer.
EBU09981
Fuel
Make sure there is sufficient gasoline in the
tank.q
w
1. Filler tube 2. Fuel level1. Tube de remplissage 2. Niveau de carburant1. Tubo de llenado 2. Nivel de combustible
1C5-9-60-05 15/12/03 7:59 PM Page 8

6-25
EBU00216
Parking on a slope
w
Avoid parking on hills or other inclines.
Parking on a hill or other incline could cause
the ATV to roll out of control, increasing the
chance of an accident. If you must park on
an incline, place the machine transversely
across the incline, apply the parking brake,
and block the front and rear wheels with
rocks or other objects. Do not park the ATV
at all on hills that are so steep you could not
walk up them easily.
1. Bring the machine to a stop by applying the
brakes.
2. Stop the engine.
3. With the rear brake applied, apply the park-
ing brake.
1C5-9-60-06 11/12/03 7:25 PM Page 26

7-37
Select a large, flat area off-road to become
familiar with your ATV. Make sure that this area
is free of obstacles and other riders. You should
practice control of the throttle, brakes, shifting
procedures, and turning techniques in this area
before trying more difficult terrain. Always avoid
riding on paved surfaces: the ATV is designed
for off-road use only, and handling maneuvers
are more difficult to perform on pavement.
Set the parking brake and follow the instruction
on page 6-3 to start the engine. Once it has
warmed up you are ready to begin riding your
ATV. Remember that the engine and exhaust
pipe will be hot when riding and afterwards; do
not allow skin or clothing to come in contact with
these components.
1C5-9-60-07 11/12/03 7:24 PM Page 38