2004 YAMAHA FJR1300A steering wheel

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-5
Tachometer ....................................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-7
Handlebar switches ........................3-8
Clutch lever .....................................3-9
Shift pedal .....................................3-10
Brake lever ...................................3-10
Brake pedal ..................................3-11
ABS (For FJR1300A only) .............3-11
Fuel tank cap ................................3-12
Fuel ...............................................3-12
Fuel tank breather hose ................3-13
Catalytic converter ........................3-14
Seats ............................................3-14
Storage compartment ...................3-15
Accessory box ..............................3-15
Adjusting the front fork ..................3-16Adjusting the shock absorber
assembly ................................... 3-18
Locks for the optional side
cases and travel trunk ............... 3-19
Sidestand ..................................... 3-19
Ignition circuit cut-off system ........ 3-20
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-5
Checking the spark plugs ............... 6-7
Engine oil and oil filter cartridge ..... 6-8
Final gear oil ................................. 6-10
Coolant ......................................... 6-11
Cleaning the air filter element ...... 6-13Checking the engine idling
speed ........................................ 6-14
Adjusting the throttle cable
free play .................................... 6-15
Adjusting the valve clearance ...... 6-15
Tires ............................................. 6-15
Cast wheels ................................. 6-18
Clutch lever free play ................... 6-18
Adjusting the brake pedal
position ..................................... 6-19
Adjusting the rear brake light
switch ....................................... 6-19
Checking the front and rear
brake pads ................................ 6-20
Checking the brake and
clutch fluid levels ...................... 6-20
Changing the brake and
clutch fluids ............................... 6-22
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-23
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-24
Lubricating the swingarm
pivots ........................................ 6-245JWE3.book Page 1 Friday, September 5, 2003 3:08 PM

TABLE OF CONTENTS
Lubricating the rear
suspension ................................ 6-25
Checking the front fork ................. 6-25
Checking the steering ................... 6-26
Checking the wheel bearings ....... 6-26
Battery .......................................... 6-27
Replacing the fuses ...................... 6-28
Replacing a headlight bulb ........... 6-30
Replacing a rear turn signal light
bulb or a tail/brake light bulb ..... 6-31
Replacing an auxiliary light
bulb ........................................... 6-31
Troubleshooting ............................ 6-32
Troubleshooting charts ................. 6-33
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9*WheelsCheck runout and for damage.√√√√
10*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
11*Wheel bearingsCheck bearing for looseness or damage.√√√√
12*SwingarmCheck operation and for excessive play.√√√√
Lubricate with lithium-soap-based grease. Every 50000 km
13*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 20000 km
14*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
15 Sidestand, centerstandCheck operation.
Lubricate.√√√√ √
16*Sidestand switchCheck operation.√√√√√ √
17*Front forkCheck operation and for oil leakage.√√√√
18*Shock absorber assem-
blyCheck operation and shock absorber for oil leakage.√√√√
19*Rear suspension relay
arm and connecting
arm pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based grease.√√
20*Electronic fuel injectionAdjust engine idling speed and synchronization.√√√√√ √
21 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
22Engine oil filter car-
tridgeReplace.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6
EAU23280
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23290
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
5JWE3.book Page 26 Friday, September 5, 2003 3:08 PM