2004 YAMAHA BEAR TRACKER 250 wheel

8-8 * It is recommended that these items be serviced by a Yamaha dealer.
NOTE:

Recommended brake fluid: DOT 4


Brake fluid replacement:
When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the
brake fluid level and add fluid as required.
On the inner parts of the master cylinder and caliper, replace the oil seals every two years.
Replace the brake hoses every four years, or if cracked or damaged.
Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation.
Correct if necessary.Steering system*Check operation.
Correct if damaged.
Check toe-in.
Adjust if necessary.Steering shaft*Lubricate every 6 months with lithium-soap-based grease
(all-purpose grease).Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.Battery*Check specific gravity.
Check that the breather hose is working properly.
Correct if necessary.Lights and switches*Check operation.
Adjust headlight beams.
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
U4XE65.book Page 8 Tuesday, May 6, 2003 1:38 PM

8-43 1. Brake pad (× 2) a. Brake pad thickness
1. Plaquette de frein (× 2) a.Épaisseur de plaquette de frein
1. Pastilla del freno (× 2) a. Espesor de la pastilla del freno
1. Wear indicator 2. Wear limit line
1. Indicateur d’usure 2. Ligne de limite d’usure
1. Indicador de desgaste 2. Límite de la línea de desgaste
EBU13770
Front brake pad check
Check the brake pads for damage and wear. If a
brake pad thickness is less than 1 mm, have a
Yamaha dealer replace the pads as a set.NOTE:_ The wheels need to be removed to check the
brake pads. (See page 8-65 for removal and in-
stallation procedures.) _
EBU00313
Rear brake shoe inspection
A wear indicator is provided on the rear brake.
This indicator allows checking of brake shoe wear
without disassembling the brake. Apply the rear
brake and check the position of the indicator. If the
indicator reaches the wear limit line, ask a
Yamaha dealer to replace shoes as a set.
U4XE65.book Page 43 Tuesday, May 6, 2003 1:38 PM

8-65
EBU01112
Wheel removal
1. Loosen the wheel nuts.
2. Elevate the ATV and place a suitable stand
under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
U4XE65.book Page 65 Tuesday, May 6, 2003 1:38 PM

8-67 1. Arrow mark
1. Flèche
1. Flecha
1. Tapered nut
1.Écrou conique
1. Tuerca cónica
EBU01121
Wheel installation
1. Install the wheel and the nuts.NOTE:_

Tapered nuts are used for both the front and
rear wheels. Install the nut with its tapered side
towards the wheel.


The arrow mark on the tire must point to-
ward the rotating direction of the wheel.
_2. Lower the ATV so that the wheel is on the
ground.
3. Tighten the wheel nuts to the specified
torque.
Wheel nut torque:
Front: 55 Nm (5.5 m·kgf)
Rear: 55 Nm (5.5 m·kgf)
U4XE65.book Page 67 Tuesday, May 6, 2003 1:38 PM

9-1
EBU00420
1-CLEANING AND STORAGE
A. CLEANING
Frequent, thorough cleaning of your machine will
not only enhance its appearance but will improve
its general performance and extend the useful life
of many components.
1. Before cleaning the machine:
a. Block off the end of the exhaust pipe to pre-
vent water entry. A plastic bag and strong
rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, ap-
ply degreaser with a paint brush. Do not ap-
ply degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the
job.
U4XE65.book Page 1 Tuesday, May 6, 2003 1:38 PM

9-3
CAUTION:
Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-
ed from improper high pressure detergent
applications such as those available in coin-
operated car washers.4. Once the majority of the dirt has been hosed
off, wash all surfaces with warm water and
mild, detergent-type soap. An old toothbrush
or bottle brush is handy for hard-to-get-at
places.
5. Rinse the machine off immediately with clean
water and dry all surfaces with a chamois,
clean towel or soft absorbent cloth.
6. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
U4XE65.book Page 3 Tuesday, May 6, 2003 1:38 PM

9-7
EBU00427
B. STORAGE
Long term storage (60 days or more) of your ma-
chine will require some preventive procedures to
guard against deterioration. After thoroughly
cleaning the machine, prepare for storage as fol-
lows:
1. Fill the fuel tank with fresh fuel and add fuel
stabilizer (if available).NOTE:Use of fuel stabilizer eliminates the need to drain
the fuel system. Consult a Yamaha dealer if the
fuel system is to be drained instead.2. Remove the spark plug, pour about one ta-
blespoon of SAE 10W30 or 20W40 motor oil
in the spark plug hole and reinstall the spark
plug. Ground the spark plug wire and turn the
engine over several times to coat the cylinder
wall with oil.
3. Lubricate all control cables.
4. Block up the frame to raise all wheels off the
ground.
U4XE65.book Page 7 Tuesday, May 6, 2003 1:38 PM

10-1
EBU00428
SPECIFICATIONS
Model YFM250X
Dimension:
Overall length 1,940 mm
Overall width 1,080 mm
Overall height 1,118 mm
Seat height 780 mm
Wheelbase 1,170 mm
Minimum ground clearance 150 mm
Minimum turning radius 2,900 mm
Basic weight:
With oil and full fuel tank 213 kg
Noise and vibration level:
Noise level (71/311/EEC) (For Europe) 75.3 dB (A)
Vibration on seat (EN1032, ISO5008)
(For Europe) Not exceed 0.5 (m/s
2)
Vibration on handlebar (EN1032, ISO5008)
(For Europe) Not exceed 2.5 (m/s2)
Engine:
Type Air-cooled 4-stroke, SOHC
Cylinder arrangement Forward-inclined single cylinder
Displacement 229.6 cm
3
Bore
× stroke 71
× 58 mm
Compression ratio 8.7:1
U4XE65.book Page 1 Tuesday, May 6, 2003 1:38 PM