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2004 VOLVO XC90
fold up the lower section of the floor.
CAUTION: Seven-seat models: Do not store objects in the area for the rear seat c\
ushions (when the
backrests are to be folded down). This could damage the cushions.
pg. 114 Wheels and tires
Changing wheels
Lowering the spare wheel
Changing wheels - lowering the spare wheel
The spare wheel is located under the floor of the rear cargo compartment\
. It can be lowered using the
crank (see previous page for location).
WARNING!
When raising or lowering the spare wheel, please keep in mind that compo\
nents in the exhaust system
may be very hot.
Lowering the spare wheel:
1. Fold down the lower section of the tailgate.
2. Fold up the rear section of the floor in the cargo compartment.
3. Connect the two sections of the jack's crank.
4. Insert the hooked end of the crank in the spare wheel retaining attac\
hment (see the illustration above).
5. Lower the spare wheel under the vehicle by turning the crank counterc\
lockwise until it is not possible
to turn it further.
6. Pivot the toggle at the end of the cable 90 degrees to release it fro\
m the spare wheel.
7. Crank up the cable again by turning the crank clockwise.
8. Place the wheel with the flat tire in the vehicle's cargo compartment\
.
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CAUTION
When the spare wheel is mounted on the vehicle, the retaining cable coul\
d damage the underside of
the vehicle if it is not retracted.
Returning the spare wheel to its storage compartment
NOTE: The space under the vehicle is designed to hold the special spare wheel \
only. Other fullsize
wheels will not fit in this compartment.
Returning the spare wheel to the storage compartment
1. Use the crank (turn it counterclockwise) to lower the spare wheel's\
retaining cable.
2. Pass the toggle at the end of the cable through the center hole in th\
e spare wheel. Pivot the toggle 90
degrees so that when raised, the wheel will rest on the toggle.
3. Retract the retaining cable slightly by slowly turning the crank cloc\
kwise several times.
4. Position the wheel so that it is not obstructed by components in the \
exhaust system.
5. Continue to raise the wheel by turning the crank clockwise.Raise the \
wheel a little bit at a time and
guide it around the rear axle until it is securely seated in the storage\
area.
6. When it is no longer possible to turn the crank any further, check th\
at the spare wheel is securely in
position in the storage compartment.
pg. 115 Wheels and tires
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2004 VOLVO XC90
3. Loosen the wheel bolts by exerting downward pressure on the lug wrenc\
h.
4. Remove the wheel cap (where applicable) using the lug wrench in the\
tool bag.
5. With the wheels still on the ground, use the lug wrench to loosen the\
wheel bolts 1/2 - 1 turn. Turn the
bolts counterclockwise to loosen the bolts. CAUTION
- The vehicle must not be driven with wheels of different dimensions or \
with a spare tire other than
the one that came with the vehicle. The use of different size wheels can\
seriously damage your
vehicle's transmission.
- Correct tightening torque on wheel bolts must be observed.
- The wheel bolts should never be greased or lubricated.
- Extended, chromed wheel bolts must not be used with steel rims, as the\
y make it impossible to fit
the hub caps.
WARNING!
The use of an incorrect type of wheel bolt could cause the wheel to loos\
en from the hub. Contact your
Volvo retailer if you are uncertain as to the type of wheel bolt that sh\
ould be used on your vehicle.
pg. 116 Wheels and tires
Attaching the jack
l Place the jack on the ground, under one of the attachment points (see t\
he illustration on the previous
page) and crank while simultaneously guiding the jack's attachment brac\
ket onto the attachment point
(see illustration above) The base of the jack must be flat on a level,\
firm, non-slippery surface. Before
raising the vehicle, check that the jack is still correctly positioned i\
n the attachment.
l Raise the vehicle until the wheel to be changed is lifted off the ground\
.
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2004 VOLVO XC90
l Unscrew the wheel bolts completely and carefully remove the wheel so as \
not to damage the threads
on the studs.
NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reins\
tall wheels in the same
location and position as before removal. To lessen the chance of imbalan\
ce, each wheel hub is equipped
with a guide stud to ensure that a removed wheel can be reinstalled in i\
ts original position (as when
changing over to winter tires/wheels).
Installing the wheel
l Clean the contact surfaces on the wheel and hub.
l Lift the wheel and place it on the hub.
l Install the wheel bolts and tighten handtight. Using the lug wrench, tig\
hten crosswise until all bolts
are snug.
l Lower the vehicle to the ground and alternately tighten the bolts crossw\
ise to 102 ft. lbs. (140 Nm).
l Install the wheel cap (where applicable).
WARNING!
- The jack must correctly engage the bar in the jack attachment. The veh\
icle's weight must not rest on
the jack attachment. See illustration "Attaching the jack" above. Be sure the jack is on a firm, level,
non-slippery surface.
- Never allow any part of your body to be extended under a vehicle suppo\
rted by a jack.
- Use the jack intended for the vehicle when replacing a wheel. For any \
other job, use stands to
support the side of the vehicle being worked on.
- Apply the parking brake and put the gear selector in the (P)ark position (or reverse on manual
transmissions).
- Block the wheels standing on the ground, use rigid wooden blocks or la\
rge stones. The jack should
be kept well-greased.
Contents | Top of Page
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10. Reinstall the cover and retaining bracket and screw it securely in p\
lace.
ventilation hose
WARNING!
- Never expose the battery to open flame or electric spark.
- Do not smoke near the battery.
- Battery fluid contains sulfuric acid. Do not allow battery fluid to co\
ntact eyes, skin, fabrics or
painted surfaces. If contact occurs, flush the affected area immediately\
with water. Obtain medical
help immediately if eyes are affected.
pg. 134 Maintenance
Battery Maintenance (contd)
WARNING!
Ventilation hose: The battery generates hydrogen gas, which is flammable and explosive. T\
he
battery is fitted with a ventilation hose which vents hydrogen gas out o\
f the battery compartment
through a ventilation opening in the bottom of this compartment. If the \
battery must be replaced, it is
essential that the ventilation hose is properly connected to the battery\
and that it is routed through the
ventilation opening provided (see illustration).
Be sure the ventilation hose is free of debris. Only use replacement bat\
teries equipped with a
ventilation hose. Consult your Volvo retailer.
NOTE: After the battery has been disconnected or replaced, lock and unlock the\
vehicle with the central
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2004 VOLVO XC90
locking system's remote control to reactivate such features as the power\
windows, moonroof, courtesy
lighting, etc.
WARNING!
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead \
compounds, chemicals known
to the state of California to cause cancer and reproductive harm. Wash h\
ands after handling.
pg. 135 Maintenance
Bulbs
The following bulbs are used in the vehicle:
1. Low beam/high beam 55W H7
2. Bi-Xenon headlight (option) 35W D2R
3. Backup light 21 W BA15
4. Brake light 21W BA15
5. Turn signals, rear
(amber bulb) PY21W
6. Turn signals, front H21W
7. Door step courtesy light/cargo area lighting W5W
8. Vanity mirror 1,2W
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2. Pull the connector from the lamp housing (2).
3. Loosen the bulb's retaining spring by first moving it to the right an\
d then moving it out of the way.
4. Pull out the bulb from the holder.
5. Insert the new bulb (without touching the glass) in the holder.
6. Move the retaining spring up and push it slightly to the left until i\
t seats properly.
7. Press the bulb holder into place on the headlight housing.
8. Press the rubber cover into place.
Replacing the parking light/side marker light bulbs
1. Turn the lamp holder approximately 1/4 turn counterclockwise and pull\
it out of the headlight housing.
2. Pull the bulb straight out.
3. Align the guide lugs on the side of the base of the new bulb in the g\
rooves in the holder and press it
into place.
4. Press the lamp holder into the place in the headlight housing and tur\
n it approximately 1/4 turn
clockwise.
pg. 138 Maintenance
Bulbs (contd)
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Replacing the turn signal bulb
1. Turn the lamp holder approximately 1/4 turn counterclockwise and pull\
it out of the headlight housing.
2. Press in the bulb slightly and pull it out of the holder.
3. Align the guide lugs on the side of the base of the new bulb in the g\
rooves in the holder. Press it in
and turn it slightly clockwise.
4. Press the lamp holder into the place in the headlight housing and tur\
n it approximately 1/4 turn
clockwise.
Replacing the side turn signal bulb
1. Switch off the ignition.
2. Pry out the lens by inserting a small screw driver under the lower ed\
ge.
3. Turn the lamp holder 1/4 turn counterclockwise and pull it straight o\
ut.
4. Pull the bulb straight out of the holder.
5. Press the new bulb into the holder.
6. Reinsert the bulb holder in the lens and turn 1/4 turn clockwise.
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