Page 171 of 245

2004 VOLVO XC90
pg. 132 Maintenance
Battery Maintenance
The battery in your vehicle is located under the floor of the cargo comp\
artment.
Driving habits and conditions, climate, the number of starts, etc. all a\
ffect the service life and function of
the battery. In order for your battery to perform satisfactorily, keep t\
he following in mind:
l Check the fluid level in each cell in the battery every 24 months or eve\
ry 15,000* miles (24,000 km),
whichever is sooner. The fluid should be at the level shown in the illus\
tration above (A)**.
l Use a screw driver to open the caps and a flashlight to inspect the leve\
l.
l If necessary, add distilled water. The level should never be above the i\
ndicator (A**).
l The fluid level should be checked if the battery has been recharged.
l After inspection, be sure the cap over each battery cell is securely in \
place.
l Check that the battery cables are correctly connected and properly tight\
ened. Route ventilation hose
through opening in floor (see
page 133)
l Never disconnect the battery when the engine is running, for example whe\
n changing the battery.
l The battery should be disconnected from the vehicle when a battery charg\
er is used directly on the
battery.
l However, if the battery is being charged via the connecting points in th\
e engine compartment (see
page 100), the battery must be connected.
* More frequently in warm climates.
** The level indicator inside the battery could be designed in various w\
ays. See illustration.
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09b.htm (1 of 23)12/30/200\
6 4:35:28 PM
Page 173 of 245

2004 VOLVO XC90
Replacing the battery
1. Switch off the ignition.
2. Wait at least 5 minutes after switching off the ignition before disconne\
cting the battery so that
all information in the vehicle's electrical system can be stored in the \
control modules.
3. Remove the retaining bracket and unscrew the cover over the battery. \
Wait at least 5 minutes after
switching off the ignition before disconnecting the battery so that all \
information in the vehicle's
electrical system can be stored in the control modules.
4. Disconnect the negative (ground) cable first.
5. Disconnect the positive cable and pull the ventilation hose (see nex\
t page) from the battery.
6. Lift out the old battery and put a new battery into place.
7. Connect the positive cable first.
8. Connect the negative (ground) cable.
9. Be sure that the ventilation hose (see below) is securely connected\
to the battery and that the other end
of the hose is properly routed through the ventilation opening in the fl\
oor of the battery compartment.
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09b.htm (3 of 23)12/30/200\
6 4:35:28 PM
Page 174 of 245

2004 VOLVO XC90
10. Reinstall the cover and retaining bracket and screw it securely in p\
lace.
ventilation hose
WARNING!
- Never expose the battery to open flame or electric spark.
- Do not smoke near the battery.
- Battery fluid contains sulfuric acid. Do not allow battery fluid to co\
ntact eyes, skin, fabrics or
painted surfaces. If contact occurs, flush the affected area immediately\
with water. Obtain medical
help immediately if eyes are affected.
pg. 134 Maintenance
Battery Maintenance (contd)
WARNING!
Ventilation hose: The battery generates hydrogen gas, which is flammable and explosive. T\
he
battery is fitted with a ventilation hose which vents hydrogen gas out o\
f the battery compartment
through a ventilation opening in the bottom of this compartment. If the \
battery must be replaced, it is
essential that the ventilation hose is properly connected to the battery\
and that it is routed through the
ventilation opening provided (see illustration).
Be sure the ventilation hose is free of debris. Only use replacement bat\
teries equipped with a
ventilation hose. Consult your Volvo retailer.
NOTE: After the battery has been disconnected or replaced, lock and unlock the\
vehicle with the central
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09b.htm (4 of 23)12/30/200\
6 4:35:28 PM
Page 175 of 245
2004 VOLVO XC90
locking system's remote control to reactivate such features as the power\
windows, moonroof, courtesy
lighting, etc.
WARNING!
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead \
compounds, chemicals known
to the state of California to cause cancer and reproductive harm. Wash h\
ands after handling.
pg. 135 Maintenance
Bulbs
The following bulbs are used in the vehicle:
1. Low beam/high beam 55W H7
2. Bi-Xenon headlight (option) 35W D2R
3. Backup light 21 W BA15
4. Brake light 21W BA15
5. Turn signals, rear
(amber bulb) PY21W
6. Turn signals, front H21W
7. Door step courtesy light/cargo area lighting W5W
8. Vanity mirror 1,2W
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09b.htm (5 of 23)12/30/200\
6 4:35:28 PM
Page 201 of 245

2004 VOLVO XC90
l Keep your engine properly tuned. Certain engine malfunctions, particular\
ly involving the electrical,
fuel or distributor ignition systems, may cause unusually high three-way\
catalytic converter
temperatures. Do not continue to operate your vehicle if you detect engi\
ne misfire, noticeable loss of
power or other unusual operating conditions, such as engine overheating \
or backfiring. A properly tuned
engine will help avoid malfunctions that could damage the three-way cata\
lytic converter.
l Do not park your vehicle over combustible materials, such as grass or le\
aves, which can come into
contact with the hot exhaust system and cause such materials to ignite u\
nder certain wind and weather
conditions.
l Excessive starter cranking (in excess of one minute), or an intermitte\
ntly firing or flooded engine can
cause three-way catalytic converter or exhaust system overheating.
l Remember that tampering or unauthorized modifications to the engine, the\
Electronic Control
Module, or the vehicle may be illegal and can cause three-way catalytic \
converter or exhaust system
overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components\
.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converte\
rs.
pg. 154 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in \
which the chassis and engine
block are used as conductors, grounded on the chassis.
Battery 2.5TT6
Voltage 12 V12 V
Cold start capacity
(CCA) 520 A
600 A
Reserve capacity (RC) 90
min 115 min
If you must replace your battery, be sure to replace it with a battery o\
f the same cold start capacity and
reserve capacity as the original (See the decal on the battery). Generator max. current 140 A*160 A
Starter motor, power 1.4 kW 1.7 kW
Spark plugs P/N272313-8 or equivalent
file:///K|/ownersdocs/2004/2004_XC90/04xc90_10.htm (8 of 11)12/30/2006\
4:35:29 PM
Page 234 of 245
2004 VOLVO XC90
Automatic climate control, ECC 48
Automatic gearbox
89
Auxiliary 12-volt socket
39
Auxiliary lamps
29
Average speed
36
AWD
94
B
Bass
165
Battery
126, 133, 155
Battery - replacing
135
Battery drain - avoiding
90
Battery maintenance
134
Belt check
127
Blower (fan)
49
Booster cushion
17
Brake circuit
95
Brake system
26, 95
Bulbs
137, 156
C
Capacities
152
Carbon Monoxide - Important Warning
85
Catalytic converter
154
CD changer
177
Ceiling lighting
143
Center console - storage compartments
64
Central locking system - remote control
75
Changing coolant
127
Changing oil and oil filter
129
Check Engine warning light
27
Child safety
17
Child safety locks
79
Child seat (Isofix fasteners)
18
file:///K|/ownersdocs/2004/2004_XC90/04xc90_12.htm (2 of 13)12/30/2006\
4:35:33 PM
Page:
< prev 1-8 9-16 17-24