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2004 VOLVO XC90
2 0 0 4
VOLVO XC90
Maintenance
pg. 121 Maintenance
Volvo maintenance122
Working on your vehicle124
Engine compartment126
Oils and fluids127
Battery maintenance132
Bulbs135
Fuses143
pg. 122 Maintenance
Volvo Maintenance
Maintenance
Volvo advises you to follow the maintenance program outlined in the Warr\
anty and Service Records
Information booklet. This maintenance program contains inspections and s\
ervices necessary for the
proper function of your vehicle. The maintenance services contain severa\
l checks which require special
instruments and tools and therefore must be performed by a qualified tec\
hnician. To keep your Volvo in
top condition, specify time-tested and proven Genuine Volvo Parts and Ac\
cessories.
The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manufacturers to furnish writ\
ten instructions to the ultimate
purchaser to assure the proper servicing and function of the components \
that control emissions. These
services, which are listed in the "Warranty and Service Records Informat\
ion booklet," are not covered
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2004 VOLVO XC90
WARNING!
The ignition system has very high voltage! The voltage in the ignition s\
ystem is dangerous!
Do not touch spark plugs, ignition cables or the ignition coil when the \
engine is running or the
ignition is switched on!
The ignition should be switched off when:
- Conducting engine tests.
- Replacing parts in the ignition system, such as spark plugs, ignition \
coil, distributor, ignition cables,
etc.
- Never try to repair any part of the SRS/SIPS/WHIPS/IC systems yourself\
. Any interference in the
system could cause malfunction and serious injury. Any work should only \
be performed by an
authorized Volvo workshop.
pg. 125 Maintenance
Belt check
Check the belt regularly to make sure it is in good condition and is cle\
an. A worn or dirty belt can cause
poor cooling and low alternator output as well as impair the operation o\
f the power steering and the air
conditioning unit.
NOTE: The drive belt is equipped with a self-tensioning mechanism and requires\
no adjustment
between changes.
WARNING!
The engine must not be running when this check is
performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate a\
t maximum efficiency. Check
the coolant level regularly. The level should be between the "MAX" and "\
MIN" marks on the expansion
tank. The check should be made with particular thoroughness when the eng\
ine is new or when the
cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Fre\
quent removal may prevent
coolant circulation between the engine and the expansion tank during eng\
ine warm up and cooling.
Changing coolant
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2004 VOLVO XC90
Oil and fluids (contd)
Checking the oil level
The oil level should be checked every time the vehicle is refueled. This\
is especially important
during the period up to the first maintenance. CAUTION
Not checking the oil level regularly can result in serious engine damage\
if the oil level becomes too
low.
Park the vehicle on a level surface and wait for at least 5 minutes afte\
r the engine has been switched
off. Be sure the oil level is maintained between the upper and lower mar\
ks on the dipstick. Low oil
level can cause internal damage to the engine and overfilling can result\
in high oil consumption. The
distance between the dipstick marks represents approx. 1.6 US qt (1.5 l\
iter). The oil should preferably
be checked when cold, before the engine has been started.
NOTE: The engine must be stopped when checking the oil.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pip\
e
surfaces.
Adding oil (topping up)
l Add oil of the same kind as already used.
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2004 VOLVO XC90
Coolant reservoir
Changing coolant
Normally, the coolant does not need to be changed. If the system must be\
drained, consult your Volvo
retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and ant\
ifreeze qualities of the
coolant and has a lower boiling point. It can also cause damage to the c\
ooling system if it should freeze.
Top off with Volvo Genuine Coolant/Antifreeze only (a 50/50 mix of wate\
r and antifreeze).
CAUTION
The cooling system must always be kept filled to the correct level. If i\
t is not kept filled, there can be
high local temperatures in the engine which could result in damage. Diff\
erent types of antifreeze/
coolant may not be mixed.
Check coolant regularly!
WARNING!
- Never remove the radiator cap while the engine is warm. Wait until the\
vehicle cools.
- If it is necessary to top up the coolant when the engine is warm, unsc\
rew the expansion tank cap
slowly so that the overpressure dissipates.
pg. 130 Interior
Oil and fluids (contd)
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2004 VOLVO XC90
Brake fluid reservoir
The brake fluid should always be above the MIN mark on the side of the r\
eservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type : DOT 4+ boiling point >536°F (280°C), P/N 9437433
Replace : Every second year or 30,000 miles (48,000 km). The fluid should be rep\
laced once a year or
every 15,000 miles (24,000 km) when driving under extremely hard condi\
tions (mountain driving, etc.)
Always entrust brake fluid changing to an authorized Volvo retailer.
Power steering fluid reservoir
The fluid level should always be between the MIN and MAX marks. Fluid type : ATF
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2004 VOLVO XC90
Automatic climate control, ECC 48
Automatic gearbox
89
Auxiliary 12-volt socket
39
Auxiliary lamps
29
Average speed
36
AWD
94
B
Bass
165
Battery
126, 133, 155
Battery - replacing
135
Battery drain - avoiding
90
Battery maintenance
134
Belt check
127
Blower (fan)
49
Booster cushion
17
Brake circuit
95
Brake system
26, 95
Bulbs
137, 156
C
Capacities
152
Carbon Monoxide - Important Warning
85
Catalytic converter
154
CD changer
177
Ceiling lighting
143
Center console - storage compartments
64
Central locking system - remote control
75
Changing coolant
127
Changing oil and oil filter
129
Check Engine warning light
27
Child safety
17
Child safety locks
79
Child seat (Isofix fasteners)
18
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2004 VOLVO XC90
Engine oil 129
Engine oil, capacity
152
Engine specifications
157
Engne oil - checking
130
Environment
iii
F
Fader
165
Federal Clean Air Act
124
FIX NEXT SERVICE
28
Floor mats
62
Fog lamp
27
Folding sideview mirrors
42
Front seat - backrest
55
Front seats
54
Front seats - heated
35
Front seats - manual adjustment
54
Front seats - power
56
Front suspension
153
Fuel
ii, 84
Fuel filler cap
ii, 86
Fuel filler door
ii, 86
Fuel filler door - unlocking
31
Fuel filler door - unlocking manually
32
Fuel Formulations
85
Fuel gauge
24
Fuel tank, capacity
152
Fuses
145
G
Gasoline
84
Geartronic
91
Geartronic - kickdown
92
Geartronic - manual shifting
92
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2004 VOLVO XC90
2. Power steering - When cold, the level must not be above the COLD mark\
and when hot it must not be
above the HOT mark. Top up if the level drops to the ADD mark with ATF f\
luid. See
page 130.
3. Coolant level should be between the expansion tank marks. Mixture: 50\
% antifreeze and 50% water.
See
page 125.
4. Engine oil should be checked each time the vehicle is refueled. The o\
il level should be between the
dipstick marks. The distance between the marks represents approx. 1.6 US\
qt. (1.5 liter). See
page 128.
5. Brake fluid - check, without removing the cap, that the level is abov\
e the MIN mark. Use brake fluid
DOT 4+. See
page 130.
Fuel octane rating, see
page 82.
Tire pressure, see
page 110, and the label located on the inside of the fuel tank cover.
1 Turn signal H21W amber
2 High beam 55W H7
3 Parking light W5W
4 Low beam 55W H7
5 Fog light, front 55W H1
6 Fog light, rear 21W BA5
7 Back-up light 21W BA15
8 Parking light/tail
light P21 4W
9 Turn signal PY21W amber
10 Brake light 21W BA15
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