2004 TOYOTA YARIS suspension

272005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
When the seat belt pretensioners are acti-
vated, an operating noise may be heard
and a small amount of non−toxic gas may
be released. This does not indicate that
a fire is occurring. This gas is normally
harmless.
Once the seat belt pretensioners have
been activated, the seat belt retractors
remain locked.
CAUTION
Do not modify, remove, strike or open
the seat belt pretensioner assemblies,
airbag sensor or surrounding area or
wiring. Failure to follow these instruc-
tion may prevent the seat belt preten-
sioners from activating correctly,
cause sudden operation of the system
or disable the system, which could
result in death or serious injury. Con-
sult your Toyota dealer about any re-
pair and modification.
NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
seat belt pretensioners in some
cases.

Installation of electronic devices
such as a mobile two −way radio,
cassette tape player or compact
disc player

Repairs on or near the front seat
belt retractor assemblies

Modification of the suspension sys-
tem

Modification of the front end struc-
ture

Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end

Repairs made on or near the front
fenders, front end structure or con-
sole
SP13504
This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the seat belt pretensioners are
operating properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, seat belt pretensioner assemblies,
inflators, warning light, interconnecting wir-
ing and power sources. (For details, see
“Service reminder indicators and warning
buzzers” on page 69 in Section 1 −6.)
If any of the following conditions occurs,
this indicates a malfunction of the airbags
or seat belt pretensioners. Contact your
Toyota dealer as soon as possible.
04 05.28

342005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
SRS airbag system in some cases.

Installation of electronic devices
such as a mobile two −way radio,
cassette tape player or compact
disc player

Modification of the suspension sys-
tem

Modification of the front end struc-
ture

Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end

Repairs made on or near the front
fenders, front end structure, con-
sole, steering column, steering
wheel or dashboard near the front
passenger airbag
SP13504
This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the SRS airbags are operating
properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, seat belt pretensioner assemblies,
inflators, warning light, interconnecting wir-
ing and power sources. (For details, see
“Service reminder indicators and warning
buzzers” on page 69 in Section 1 −6.)
If any of the following conditions occurs,
this indicates a malfunction of the airbags
or seat belt pretensioners. Contact your
Toyota dealer as soon as possible.

The light does not come on when the
ignition key is turned to the “ON” posi-
tion or remains on for more than 6
seconds or flashes.

The light comes on or flashes while
driving.
04 05.28

972005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
INFORMATION BEFORE DRIVING YOUR
TOYOTA
Break−in period 98
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
Fuel 98
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Operation in foreign countries 100
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Three −way catalytic converter 100
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine exhaust cautions 101
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Facts about engine oil consumption 102
. . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system 103
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Brake pad wear limit indicators 106
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Your Toyota’s identification 106
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension and chassis 107
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
Tire information 108
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. . . . . . . . .
Vehicle load limits 11 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . .
Cargo and luggage 120
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Types of tires 122
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04 05.18
SECTION 2

1072005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
SU21006a
The vehicle identification number (VIN) is
also on the Certification Label.
—Engine number
SU21007a
The engine number is stamped on the
engine block as shown.
Suspension and chassis
CAUTION
Do not modify the suspension/chassis
with lift kits, spacers, springs, etc. It
can cause dangerous vehicle handling
characteristics, resulting in loss of
control.
04 05.18

1332005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)

A safety chain must always be used
between the towing vehicle and the
trailer. Leave sufficient slack in the
chain for turns. The chain should
cross under the trailer tongue to
prevent the tongue from dropping to
the ground in case it becomes dam-
aged or separated. For correct safety
chain procedures, follow the hitch or
trailer manufacturer ’s recommenda-
tion.
CAUTION

Never tap into your vehicle’s hy-
draulic system as it would lower its
braking effectiveness.

Never tow a trailer without using a
safety chain securely attached to
both the trailer and the vehicle. If
damage occurs to the coupling unit
or hitch ball, there is danger of the
trailer wandering over into another
lane.
TIRES

Ensure that your vehicle’s tires are
properly inflated. See page 191 in Sec-
tion 7−2 and page 217 in Section 8 for
instructions.

The trailer tires should be inflated to
the pressure recommended by the trail-
er manufacturer in respect to the total
trailer weight.
TRAILER LIGHTS

Trailer lights must comply with federal,
state/provincial and local regulations.
See your local recreational vehicle
dealer or rental agency for the correct
type of wiring and relays for your trail-
er. Check for correct operation of the
turn signals and stop lights each time
you hitch up. Direct splicing may dam-
age your vehicle’s electrical system
and cause a malfunction of your lights.
BREAK −IN SCHEDULE

Toyota recommends that you do not
tow a trailer with a new vehicle or a
vehicle with any new power train com-
ponent (engine, transmission, differen-
tial, wheel bearing, etc.) for the first
800 km (500 miles) of driving. MAINTENANCE

If you tow a trailer, your vehicle will
require more frequent maintenance due
to the additional load. For this
information, please refer to the
scheduled maintenance information in
the “Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.

Retighten all fixing bolts of the towing
ball and bracket after approximately
1000 km (600 miles) of trailer driving.
PRE −TOWING SAFETY CHECK

Check that your vehicle remains level
when a loaded or unloaded trailer is
hitched. Do not drive if the vehicle has
an abnormal nose −up or nose −down
condition, and check for improper
tongue load, overload, worn suspension
or other possible causes.

Make sure the trailer cargo is securely
loaded so that it can not shift.

Check that your rear view mirrors con-
form to any applicable federal, state/
provincial or local regulations. If not,
install the rear view mirrors required
for towing purpose.
04 04.06

1752005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Tire pressure
Check the pressure with a gauge ev-
ery two weeks, or at least once a
month. See Section 7−2 for additional
information.
Tire surface and wheel nuts
Check the tires carefully for cuts,
damage or excessive wear. See Sec-
tion 7 −2 for additional information.
When checking the tires, make sure
no nuts are missing, and check the
nuts for looseness. Tighten them if
necessary.
Tire rotation
Rotate the tries according to the
maintenance schedule. (For
scheduled maintenance information,
please refer to the “Scheduled
Maintenance Guide” or “Owner ’s
Manual Supplement”.) See Section
7 −2 for additional information.Be on the alert for changes in perfor-
mance, sounds, and visual tip −offs that
indicate service is needed. Some impor-
tant clues are as follows:

Engine missing, stumbling, or pinging

Appreciable loss of power

Strange engine noises

A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)

Change in exhaust sound (This may
indicate a dangerous carbon monoxide
leak. Drive with the windows open and
have the exhaust system checked im-
mediately.)

Flat −looking tire; excessive tire squeal
when cornering; uneven tire wear

Vehicle pulls to one side when driving
straight on a level road

Strange noises related to suspension
movement

Loss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking

Engine coolant temperature continually
higher than normal If you notice any of these clues, take your
vehicle to your Toyota dealer as soon as
possible. It probably needs adjustment or
repair.
CAUTION
Do not continue driving with the ve-
hicle unchecked. It could result in se-
rious vehicle damage and possibly
personal injury.
04 05.18
Does your vehicle need
repairing?

1822005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
CHECKING BRAKE FLUID
Parts (if level is low):

SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:

Rag or paper towel

Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):

Automatic transmission fluid
DEXRON®II or III
Tools:

Rag or paper towel

Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:

Warm water

Baking soda

Grease

Conventional wrench (for terminal
clamp bolts)
CHECKING AND REPLACING FUSES
Parts (if replacement is necessary):

Fuse with same amperage rating as
original ADDING WASHER FLUID
Parts:

Water

Washer fluid containing antifreeze (for
winter use)
Tools:

Funnel
REPLACING LIGHT BULBS
Parts:

Bulb with same number and wattage
rating as original (See charts in
“Replacing light bulbs” in Section 7 −3.)
Positioning the jack
SH71009
Do not jack up Do not jack up
Attachment
Lower back outer
panel (protrusion)
When jacking up your vehicle with the
jack, position the jack correctly as
shown in the illustration.
Jack position
. . . . . . . . . .
Front—Front suspension member
Rear—Lower back outer panel
Support position for
Pantograph jack
. . . . . .
04 04.06