2004 TOYOTA YARIS engine

2012005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
NOTICE

Be sure the engine and all accesso-
ries are off before performing main-
tenance.

When checking the battery, remove
the ground cable from the negative
terminal (“ −” mark) first and rein-
stall it last.

Be careful not to cause a short cir-
cuit with tools.

Take care no solution gets into the
battery when washing it.
—Checking battery c ondition
SU73002
Ty p e A
Green DarkClear or
light yellow
Blue white
Red
Ty p e B
CHECKING BY THE INDICATOR
Check the battery condition by the indi-
cator color.
Indicator color
ConditionTy p e ATy p e B
GREENBLUEGood
DARKWHITE
Charging necessary.
Have battery
checked by your
Toyota dealer.
CLEARor
LIGHT
YELLO
W
RED
Have battery
checked by your
Toyota dealer.
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2022005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION

Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.

Only do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Checking and replacing fuses
SP73008
Ty p e A
Good Blown
Ty p e B
Good Blown
Ty p e C
Good Blown
SU73062
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See “Fuse locations” in Section 7 −1 for
locations of the fuses.
Turn the ignition switch and inoperative
component off. Pull the suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
Section 8 of this manual for the functions
controlled by each circuit.
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2032005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Type A fuses can be pulled out by the
pull−out tool. The location of the pull −out
tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the “A.C”
fuse, which may be dispensable for
normal driving, and use it if its amperage
rating is the same.
If you cannot use one of the same amper-
age, use one that is lower, but as close
to the rating as possible. If the amperage
is lower than that specified, the fuse
might blow out again but this does not
indicate anything wrong. Be sure to get
the correct fuse as soon as possible and
return the substitute to its original clip.
It is a good idea to purchase a set of
spare fuses and keep them in your ve-
hicle for emergencies. If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
Adding washer fluid
If any washer does not work or the low
windshield washer fluid level warning
light comes on, the washer tank may be
empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below the freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer ’s directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
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2132005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
SPECIFICATIONS
Dimensions and weights214
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Engine 214
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Fuel 214
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Service specifications 215
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Tires 217
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Fuses 217
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04 04.06
SECTION 8

2142005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Dimensions and weights
Overall length mm (in.) 3735 (147.0)
Overall width mm (in.) 1660 (65.4)
Overall height mm (in.) 1500 (59.1)
Wheelbase mm (in.) 2370 (93.3)
Front tread mm (in.) 1445 (56.9)
Rear tread mm (in.) 1420 (55.9)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 280 (617)
Towing capacity
(trailer + cargo weight) kg (lb.) 318 (700)
Engine
Model:1NZ− FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 75.0
84.7 (2.95
3.33)
Displacement, cm
3 (cu. in.):
1497 (91.3)
Fuel
Fuel type: Unleaded gasoline, Octane Rating 87(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 45 (11.9, 9.9)
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2152005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO K16R −U
NGK BKR5EYA
Spark plug gap, mm(in.): 0.8 (0.031)
Drive belt tension measured with Boroughs
drive belt tension gauge No. BT −33− 73F
(used belt), lbf:
Generator belt 100
20
Power steering pump belt 65
10
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity. Oil grade:
API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W −30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non −silicate, non− amine, non−
nitrite, and non −borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20
C (68
F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
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2162005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
CLUTCH
Pedal free play, mm (in.):5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.7)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.): 2.9 (3.1, 2.6)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T
−IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Ty p e T −IV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle. BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
55 (2.2)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
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2172005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Tires
Tire size and cold tire inflation
pressure:Tire size kPa (kgf/cm
2 or bar, psi)
Standard P175/65R14 81S 220 (2.2, 32)
Spare T115/70D14 420 (4.2, 60)
Wheel size: Standard14 x 5 1/2J, 14 x 5 1/2JJ
S par e 14 x 4T
Wheel nut torque, N·m (kgf·m,
ft·Ibf): 103 (10.5, 76)
N O T E : Fo r a co m p l e t e in f o r m a t i o n on tires (e.g. replacing tires or
replacing wheels), see
“Checking tire inflation
pressure” through
“Aluminum wheel
precautions”, page 191
through 198 in Section 7 −2.
Fuses
SU81005
Engine compartment
Fuses (type A)
1. P/POINT 15 A: No circuit
2. H −LP RH/H −LP LO RH 10 A: Right−
hand headlight
3. H −LP LH/H −LP LO LH 10 A: Left−
hand headlight
4. ST 30 A: Starter system
5. AM2 15 A: Starter system, SRS airbag
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning system
6. HORN 15 A: Horn
SU81006
Instrument panel
7. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
8. DOME 15 A: Interior light, gauges of
meters
9. SPARE 15 A: Spare
10. SPARE 30 A: Spare
11. GAUGE 10 A: Back−up lights, charging
system, air c onditioning system,
gauges of meters
12. ACC 15 A: Cigarette lighter
13. A.C 7.5 A: Air conditioning system
04 04.06