2004 TOYOTA YARIS check engine

1892005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Z72109
Toyota recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in malfunction of your engine
coolant system with proper usage. “Toyota
Super Long Life Coolant” is formulated
with long−life hybrid organic acid
technology and has been specifically
designed to avoid engine cooling system
malfunction on Toyota vehicles.
Please contact your Toyota dealer for
further details. If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
Checking brake fluid
SU72002
To check the fluid level, simply look at
the see
−through reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refi lling, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
04 04.06
Checking the radiator and
condenser

1902005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Remove and replace the reservoir cap by
hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cap back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water immediately. If
you still feel uncomfortable with your
eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure
to wash it off with water to prevent
it from damaging the parts or paint.
Checking power steering fluid
SU72009
OpenClose
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRONII or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60
C—80
C or 140
F—175
F). You
may also check the level when the fluid
is cold (about room temperature,
10
C—30
C or 50
F—85
F) if the engine
has not been run for about five hours.
04 04.06

2012005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
NOTICE

Be sure the engine and all accesso-
ries are off before performing main-
tenance.

When checking the battery, remove
the ground cable from the negative
terminal (“ −” mark) first and rein-
stall it last.

Be careful not to cause a short cir-
cuit with tools.

Take care no solution gets into the
battery when washing it.
—Checking battery c ondition
SU73002
Ty p e A
Green DarkClear or
light yellow
Blue white
Red
Ty p e B
CHECKING BY THE INDICATOR
Check the battery condition by the indi-
cator color.
Indicator color
ConditionTy p e ATy p e B
GREENBLUEGood
DARKWHITE
Charging necessary.
Have battery
checked by your
Toyota dealer.
CLEARor
LIGHT
YELLO
W
RED
Have battery
checked by your
Toyota dealer.
04 04.06

2022005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION

Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.

Only do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Checking and replacing fuses
SP73008
Ty p e A
Good Blown
Ty p e B
Good Blown
Ty p e C
Good Blown
SU73062
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See “Fuse locations” in Section 7 −1 for
locations of the fuses.
Turn the ignition switch and inoperative
component off. Pull the suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
Section 8 of this manual for the functions
controlled by each circuit.
04 04.06

2152005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO K16R −U
NGK BKR5EYA
Spark plug gap, mm(in.): 0.8 (0.031)
Drive belt tension measured with Boroughs
drive belt tension gauge No. BT −33− 73F
(used belt), lbf:
Generator belt 100
20
Power steering pump belt 65
10
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity. Oil grade:
API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W −30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non −silicate, non− amine, non−
nitrite, and non −borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20
C (68
F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
04 04.06

2172005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Tires
Tire size and cold tire inflation
pressure:Tire size kPa (kgf/cm
2 or bar, psi)
Standard P175/65R14 81S 220 (2.2, 32)
Spare T115/70D14 420 (4.2, 60)
Wheel size: Standard14 x 5 1/2J, 14 x 5 1/2JJ
S par e 14 x 4T
Wheel nut torque, N·m (kgf·m,
ft·Ibf): 103 (10.5, 76)
N O T E : Fo r a co m p l e t e in f o r m a t i o n on tires (e.g. replacing tires or
replacing wheels), see
“Checking tire inflation
pressure” through
“Aluminum wheel
precautions”, page 191
through 198 in Section 7 −2.
Fuses
SU81005
Engine compartment
Fuses (type A)
1. P/POINT 15 A: No circuit
2. H −LP RH/H −LP LO RH 10 A: Right−
hand headlight
3. H −LP LH/H −LP LO LH 10 A: Left−
hand headlight
4. ST 30 A: Starter system
5. AM2 15 A: Starter system, SRS airbag
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning system
6. HORN 15 A: Horn
SU81006
Instrument panel
7. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
8. DOME 15 A: Interior light, gauges of
meters
9. SPARE 15 A: Spare
10. SPARE 30 A: Spare
11. GAUGE 10 A: Back−up lights, charging
system, air c onditioning system,
gauges of meters
12. ACC 15 A: Cigarette lighter
13. A.C 7.5 A: Air conditioning system
04 04.06