2004 TOYOTA SOLARA brake

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level302 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiator and condenser303 . . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking power steering fluid304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tire inflation pressure305 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires308 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing snow tires and chains311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it
may indicate a serious mechanical prob-
lem.If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
Remove and replace the reservoir cap by
hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cap back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water immediately. If
you still feel uncomfortable with your
eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure
to wash it off with water to prevent
it from damaging the parts or paint.
If hot O.K.
If hot
addCloseOpenIf cold O.K.
If cold
add
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRONII or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60C—80C or 140F—175F). You
may also check the level when the fluid
is cold (about room temperature,
10C—30C or 50F—85F) if the engine
has not been run for about five hours.
Checking brake fluid Checking power steering fluid

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WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
CAUTION
Do not use wheels other than the
manufacturer ’s recommended size, as
this may cause dangerous handling
characteristics resulting in loss of
control. Otherwise, an accident may
occur resulting in death or serious
injuries.
Initial adjustment of the tire pressure
warning system is necessary after you
have rotated your tires. See “Tire pres-
sure warning system” on page 151 in
Section 17.
When installing aluminum wheels,
check that the wheel nuts are tight
after driving your vehicle the first 1600
km (1000 miles).
If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only Toyota wheel nuts and
wrench designed for your aluminum
wheels.
When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.
Replacing wheels Aluminum wheel precautions

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AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
3.5 (3.7, 3.1)
Fluid type:
Toyota Genuine ATF Type T−IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T−IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details.BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
With vehicle stability control system
78 (3.1)
Without vehicle stability control system
68.5 (2.7)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
6—9 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III

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Instrument panel
Fuses (type A)
1. HEAD LH LWR 15 A: Left−hand head-
light (low beam)
2. HEAD RH LWR 15 A: Right−hand
headlight (low beam)
3. DRL 5 A: Daytime running light system
4. A/C 10 A: Air conditioning system
5. SPARE 10 A: Spare fuse
6. SPARE 15 A: Spare fuse
7. SPARE 5 A: Spare fuse
8. AM2 30 A: Starting system, “IGN” and
“IG2” fuses9. HEAD LH UPR 10 A: Left−hand head-
light (high beam)
10. HEAD RH UPR 10 A: Right−hand
headlight (high beam)
11. ALTS 5 A: Charging system
12. IGN 15 A: Ignition system, multi−infor-
mation display
13. IG2 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, SRS airbag system, cruise
control system, gauges and meters,
front passenger occupant classification
system
14. DOOR1 25 A: Multiplex communication
system (power door lock system, auto−
door locking system, wireless remote
control system)
15. EFI 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, emission control system
16. HORN 10 A: Horns
17. D.C.C 30 A: “ECU−B”, “RAD1” and
“DOME” fuses
18. A/F 25 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system19. ABS No.2 25 A: Anti−lock brake sys-
tem, vehicle stability control system,
traction control system, brake assist
system
20. ETCS 10 A: Multiport fuel injection
system/sequential multiport fuel injec-
tion system
21. HAZ 15 A: Emergency flashers
Fuses (type B)
22. P/W No.2 7.5 A (convertible): Side
power windows
23. FOG 10 A: Front fog lights
24. OBD 7.5 A: On−board diagnosis sys-
tem
25. AMP 25 A: Car audio system
26. STOP 15 A: Stop lights, high mounted
stoplight, anti−lock brake system, shift
lock control system, vehicle stability
control system, multiport fuel injection
system/sequential multiport fuel injec-
tion system
27. AM1 7.5 A: Starting system
28. P/W 25 A: Power windows
29. S/ROOF 25 A: Electric moon roof
30. TAIL 10 A: Tail lights, parking lights,
license plate lights, front fog lights,
multiport fuel injection system/sequen-
tial multiport fuel injection system

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
31. PANEL 10 A: Glove box light, multi−in-
formation display, instrument cluster
lights, instrument panel lights
32. ECUIG 10 A: SRS airbag system,
anti−lock brake system, vehicle stability
control system, traction control system,
brake assist system, compass, anti−
glare inside rear view mirror, electric
moon roof, power windows, multiplex
communication system
33. HTR 10 A: Air conditioning system,
rear window defogger, outside rear
view mirror defoggers
34. WASH 15 A: Windshield washer
35. S/HTR 20 A: Seat heaters
36. GAUGE1 10 A: Gauges and meters,
multi−information display, shift lock con-
trol system, turn signal lights, back−up
lights, cruise control system, charging
system, theft deterrent system, auto-
matic transmission
37. WIP 25 A: Windshield wipers
38. RAD1 20 A: Car audio system39. ECUB 10 A: Multiplex communication
system (power door lock system, secu-
rity system, auto−door locking system,
automatic light control system, head-
light delay off system, tail light auto
cut system, illuminated entry system,
daytime running light system, wireless
remote control system), air conditioning
system, front passenger occupant clas-
sification system, gauges and meters,
vehicle stability control system
40. DOME 7.5 A: Ignition switch light, inte-
rior light, personal lights, trunk light,
vanity lights, wireless remote control
system, multi−information display
41. ECU ACC 7.5 A: Power rear view mir-
rors, multi−information display, gauges
and meters, automatic transmission,
multiplex communication system
42. CIG 15 A: Power outlet
43. P/POINT 15 A: Power outlet
44. RAD2 10 A: Car audio system
45. MIR HTR 10 A: Outside rear view mir-
ror defoggers, multiport fuel injection
system/sequential multiport fuel injec-
tion systemFuses (type C)
46. DEF 40 A: Rear window defogger, out-
side rear view mirror defoggers
47. MAIN 40 A: Headlights, daytime run-
ning light system, multiport fuel injec-
tion system/sequential multiport fuel in-
jection system, “HEAD LH LWR”,
“HEAD RH LWR”, “HEAD LH UPR”,
“HEAD LH UPR” and “DRL” fuses
48. ABS No.1 50 A: Anti−lock brake sys-
tem, vehicle stability control system,
traction control system, brake assist
system
49. CDS 30 A: Electric cooling fan
50. RDI 30 A: Electric cooling fan
51. HTR 50 A: Air conditioning system
52. TSK 30 A (convertible): Convertible
top control system, quarter windows
53. PWR 30 A:
Side power windows
54. P/SEAT 30 A: Power seats
Fuses (type D)
55. ALT 120 A: “HEAD LH LWR”, “HEAD
RH LWR”, “DRL”, “A/C”, “AM2”, “HEAD
LH UPR”, “HEAD RH UPR”, “ALT−S”,
“IGN”, “IG2”, “DOOR1”, “EFI”, “HORN”,
“D.C.C”, “A/F”, “ABS No.2”, “ETCS”,
“HAZ”, “DEF”, “MAIN”, “ABS No.1”,
“CDS”, “RDI” and “HTR (50 A)” fuses