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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
DO IT YOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level284
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 286
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiator and condenser 287
. . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 288
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
Checking power steering fluid 288
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing the air conditioning filter 289
. . . . . . . . . . . . . . .
Checking tire inflation pressure 291
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires 293
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 295
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . .
Installing snow tires and chains 296
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 298
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . .
Aluminum wheel precautions 298
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2
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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
To maintain the air conditioning efficiency,
inspect and replace the air conditioning
filter according to the maintenance sched-
ule. In dusty areas or areas with heavy
traffic flow, such as inner city or desert
areas, early replacement may be required.
(For scheduled maintenance information,
please refer to the “Scheduled Mainte-
nance Guide” or “Owner ’s Manual Supple-
ment”.)
1. Push in each side of the glove boxto disconnect the claws.2. Remove the filter case from the filteroutlet as shown in the illustration.
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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
For details about the side wall of the
tire and the Certification Label, see
pages 208 and 211.
CAUTION
Observe the following instruc-
tions. Otherwise, an accident
may occur resulting in death or
serious injuries.
Do not mix radial, bias belted,
or bias ply tires on your ve-
hicle, as this may cause dan-
gerous handling characteris-
tics resulting in loss of control.
Do not use tires other than the
manufacturer’s recommended
size, as this may cause danger-
ous handling characteristics
resulting in loss of control.
Four wheel drive models:
Do not use tires of different
brands, sizes, construction or
tread patterns, as this may
cause dangerous handling
characteristics resulting in
loss of control.
Toyota recommends all four tires,
or at least both of the front or rear
tires be replaced at a time as a set.
See “If you have a flat tire” on page
245 for tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect ve-
hicle handling and tire life. Wheels
can get out of balance with regular
use and should therefore be balanced
occasionally.
When replacing a tubeless tire, the
air valve should also be repl aced
w i t h a new on e.
To equalize tire wear and help ex-
tend tire life, Toyota recommends
that you rotate your tires accord-
ing to the maintenance schedule.
(For scheduled maintenance infor-
mation, please refer to the “Sched-
uled Maintenance Guide” or “Own-
er’s Manual Supplement”.)
However, the most appropriate tim-
ing for tire rotation may vary ac-
cording to your driving habits and
road surface conditions.
See “If you have a flat tire” on page
245 in Section 4 for tire change proce-
dure.
Rotating tires
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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
DO IT YOURSELF MAINTENANCE
Electrical components
Checking battery condition300
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 301
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 302
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 303
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 304
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7 3
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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):Up to 3.5 (3.7, 3.0)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T −IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type T IV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER
(four wheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity: Above −18 C (0 F)
SAE 90
Below −18 C (0 F)
SAE 80W or 80W −90
REAR DIFFERENTIAL
(four wheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity: Above −18 C (0 F)
SAE 90
Below −18 C (0 F)
SAE 80W or 80W −90 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
118 (4.6)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or
III
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’04 Rav4_U (L/O 0403)
2004 RAV4 from Mar. ’04 Prod. (OM42568U)
Publication No. OM42568U
Part No. 01999-42568
Printed in Japan 01-0403-00
I
Quick index
If a service reminder indicator or warning buzzer comes on 109 . . . . . . . .
If your vehicle will not start 240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
If your engine stalls while driving 244 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 244 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
If you have a flat tire 245 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
If your vehicle needs to be towed 256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break −in period 197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 226 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
General maintenance 271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 197 for detailed information.
Fuel tank capacity:
56 L (14.8 gal., 12.3 Imp. gal.)
Engine oil:
API grade SL “Energy −Conserving” or ILSAC multigrade engine oil is
recommended.
See page 285 for detailed information.
Tire information: See pages 291 through 298.
Tire inflation pressure: See page 316.
U 2
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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
You should know as much about the quality and
importance of proper main tenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maint ain your vehicle and
enables you to correct ly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.
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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
Where to obtain the Repair Manual
The repair manual for RAV4, written in English,
may be purchased as applicable from any Toyota
dealer.
Pub. Name: 2004 RAV4 Repair Manual
Pub. No.: RM1077U1 RM1077U2
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tune up
Periodic maintenance and tune up helps to prevent
small problems from growing into larger ones later on.
The repair manual outlines exactly what maintenance
is required and clearly explains how to do the work
yourself step by step.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.
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