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2432004 ECHO from Aug. ’03 Prod. (OM52526U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type:
DENSO K16R−U
NGK BKR5EYA
Spark plug gap, mm(in.):
0.8 (0.031)
Drive belt tension measured with Boroughs
drive belt tension gauge No. BT−33−73F
(used belt), lbf:
Generator belt 10020
Power steering pump belt 6510
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is filled in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity.Oil grade:
API grade SL “Energy−Conserving” or
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W−30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“Toyota Super Long Life Coolant” is
filled in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non−silicate, non−amine, non−
nitrite, and non−borate coolant with
long−life hybrid organic acid technology.
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20C (68F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
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2442004 ECHO from Aug. ’03 Prod. (OM52526U)
CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type:
Gear oil API GL−4 or GL−5
Recommended oil viscosity:
SAE 75W−90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
2.9 (3.1, 2.6)
Fluid type:
Toyota Genuine ATF Type T−IV
Change automatic transmission fluid only
as necessary.Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T−IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type T IV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
55 (2.2)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
6—9 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III
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2002MY ECHO U L/O0109
2004 ECHO from Aug. ’03 Prod. (OM52526U)
Publication No. OM52526U
Part No. 01999-52526
Printed in Japan 01−0308−00
(
Quick index
If a service reminder indicator or warning buzzer comes on 90. . . .
If your vehicle will not start 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your engine stalls while driving 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 189. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break-in period 142. . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complete index NO TAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 142 for detailed information.
Fuel tank capacity:
45 L (11.9 gal., 9.9 lmp.gal.)
Engine oil:
API grade SL “Energy−Conserving” or ILSAC
multigrade engine oil is recommended.
See page 216 for detailed information.
Automatic transmission fluid:
Toyota Genuine ATF Type T−IV
See page 244 for detailed information.
Tire information: See pages 221 through 229.
Tire pressure: See page 245.
U 2
I
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2002MY ECHO U L/O0109
2004 ECHO from Aug. ’03 Prod. (OM52526U)
Where to obtain the
Repair Manual
The repair manual for ECHO, written in Eng-
lish, may be purchased as applicable from any
Toy ota dea l er.
Pub. Name: 2004 ECHO Repair Manual
Pub. No.: RM1041U
Maintenance procedures for the engine,
chassis, body, electrical system, and more,
are clearly explained and illustrated.
Periodic maintenance and tune up
Periodic maintenance and tune up helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself step by step.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.