2004 SATURN VUE engine

Underhood Fuse Block
The underhood fuse block is located in the forward part
of the engine compartment near the battery.
Fuses Usage
IGNITION Ignition switch
BATT FEED I/P Fuse Box
COOL 1 Cooling Fan Module
COOL
FAN HIGHCooling Fan High Relay
COOL
FAN LOWCooling Fan Low Relay
PWR WDW Power Window Relay and Sunroof
Fuses Usage
HVAC
BLOWERHVAC Blower Motor
ABS ABS Module
BRAKE Stop Lamps
A/C CLUTCHA/C Clutch Relay, Back Up
Lamps (3.5L V6 (L66))
SUNROOF Sunroof Module
RR WIPER Rear Wiper Relay
FRT WIPER Front Wiper Relay
IGN/INJEngine Ignition Module, Fuel
Injectors (2.2L L4 (L61))
ABS ABS Ignition
ABS ABS Battery
BACKUPLow Coolant Switch, Backup Lamps
(2.2L L4 (L61)), Vehicle Speed
Sensor (Manual), Transmission
Range Switch (2.2L L4 (L61))
PWRTRAINEngine Control Module (ECM),
Transmission Control Module (TCM),
Transmission
EMISSCanister Purge Solenoid, Canister
Vent Solenoid, Rear Heated O2,
Front Heated O2
ECM/TCMBattery Voltage to ECM, TCM, PCM
(3.5L V6 (L66))
5-100
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Fuses Usage
ECM/CAM
(3.5L V6 (L66))Camshaft Sensor, Main Relay
Voltage To PCM, Ignition Coils 1-6
ETC (2.2L Four
Cylinder (L61))Engine Control Module (ECM),
Electronic Throttle Control
FUEL PUMP Fuel Pump Relay
CIGAR/AUX2 Cigar Lighter
AUX 1 OUTLET Front Auxiliary Power Outlet
FOG LP Fog Lamp Relay
REAR DEFOG Rear Defog Relay
HORN Horn Relay
LH HDLP Left Headlamp
RH HDLP Right Headlamp
INJECTORS
(3.5L V6 (L66))Fuel Injection
PREM AUD Premium Radio Amplier
HTD SEATS Heated SeatsRelays Usage
COOL FAN
HIGHCooling Fan Motor High
COOL FAN
LOWCooling Fan Motor Low
A/C CLUTCH A/C Clutch
PWR WDWPower Window Switch, Sunroof
Module
FRT WIPER Front Wiper System
RR WIPER Rear Wiper System
WIPER
SYSTEMWiper System
ENG MAIN ECM/CAM, EMISS, INJ, ETC
FUEL PUMP Fuel Pump System
DRL Daytime Running Lamps
REAR DEFOG Rear Defog System
HORN Horn
FOG LP Fog Lamps
5-101
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Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a
2.2L L4 (L61)
3.5L V6 (L66)1.5 lbs
1.75 lbs0.68 kg
0.79 kg
Cooling System
2.2L L4 (L61)
3.5L V6 (L66)7.4 quarts
9.7 quarts7.0 L
9.2 L
Engine Oil with Filter
2.2L L4 (L61)
3.5L V6 (L66)5.0 quarts
4.5 quarts4.7 L
4.3 L
Fuel Tank 16.5 gallons 62.4 L
Transaxle
Automatic, All-wheel drive
Automatic, Two-wheel drive
Manual
VTi Variable4.1 quarts
4.5 quarts
1.8 quarts
6.9 quarts3.9 L
4.3 L
1.7 L
6.5 L
Wheel Nut Torque 92 ft lb 125Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
5-102
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Engine Specications
Engine VIN Code Transmission Spark Plug Gap
2.2L L4 (L61) FAutomatic
Manual0.045 inches (1.14 mm)
3.5L V6 (L66) U Automatic 0.043 inches (1.1 mm)
5-103
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Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-9Owner Checks and Services..........................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-11
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-14
Normal Maintenance Replacement Parts..........6-16
Engine Drive Belt Routing..............................6-17
Maintenance Record.....................................6-18
Section 6 Maintenance Schedule
6-1
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using Your Maintenance Schedule
We at Saturn want to help you keep your vehicle in good
working condition. But we do not know exactly how
you will drive it. You may drive very short distances only
a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may
use your vehicle in making deliveries. Or you may drive
it to work, to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your Saturn retailer.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-49.
are driven on reasonable road surfaces within legal
driving limits.
are driven off-road in the recommended manner.
SeeOperating Your All-Wheel-Drive Vehicle Off
Paved Roads on page 4-18.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
6-2
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Scheduled Maintenance
When the CHANGE OIL SOON light comes on, it
means that service is required for your vehicle. Have
your vehicle serviced as soon as possible within the
next 600 miles (1 000 km). It is possible that, if you
are driving under the best conditions, the engine
oil life system may not indicate that vehicle service is
necessary for over a year. However, your engine oil
and lter must be changed at least once a year and
at this time the system must be reset. Your Saturn
retailer has Saturn-trained service technicians who will
perform this work using genuine Saturn parts and
reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil on page 5-15for information on the Engine
Oil Life System and resetting the system.When the CHANGE OIL SOON light appears,
certain services, checks and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the CHANGE
OIL SOON light comes on within ten months since
vehicle was purchased or MaintenanceIIwas
performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the light comes on ten months
or more since the last service or if the light has not
come on at all for one year.
6-4
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. Reset oil life system. SeeEngine Oil on
page 5-15.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-21.An Emission Control Service. See footnote †.••
Rotate tires and check ination pressures and wear. SeeTires on page 5-62.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (k).•
L4 engine: Inspect throttle system.See footnote (g).•
6-5
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