2004 SATURN ION service

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
.............................................. 1-8
Child Restraints
.......................................1-29
Air Bag Systems
......................................1-50
Restraint System Check
............................1-59
Features and Controls..................................... 2-1
Keys
........................................................ 2-3
Doors and Locks
....................................... 2-9
Windows
.................................................2-14
Theft-Deterrent Systems
............................2-17
Starting and Operating Your Vehicle
...........2-18
Mirrors
....................................................2-36
OnStar
®System
......................................2-43
Storage Areas
.........................................2-44
Sunroof
..................................................2-45
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-20
Warning Lights, Gages, and Indicators
........3-27
Message Center
.......................................3-41
Audio System(s)
.......................................3-46Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-31
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-10
Headlamp Aiming
.....................................5-47
Bulb Replacement
....................................5-48
Windshield Wiper Blade Replacement
.........5-57
Tires
......................................................5-58
Appearance Care
.....................................5-87
Vehicle Identication
.................................5-94
Electrical System
......................................5-95
Capacities and Specications
...................5-102
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-9
Index................................................................ 1
2004 Saturn ION Owner ManualM
ProCarManuals.com

{CAUTION:
When an air bag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
can not get out of the vehicle after an air bag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an air bag deployment,
you should seek medical attention.
In many crashes severe enough to inate an air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from
the right front passenger air bag.
Air bags are designed to inate only once. After an
air bag inates, you’ll need some new parts for your
air bag system. If you don’t get them, the air bag
system won’t be there to help protect you in another
crash. A new system will include air bag modules
and possibly other parts. The service manual for your
vehicle covers the need to replace other parts.
Your vehicle is equipped with a crash sensing and
diagnostic module, which records information about
the air bag system. The module records information
about the readiness of the system, when the system
commands air bag ination and driver’s safety belt
usage at deployment.
Let only qualied technicians work on your air bag
system. Improper service can mean that your air bag
system won’t work properly. See your dealer for
service.
Notice:If you damage the covering for the driver’s
or the right front passenger’s air bag, or the side
impact air bag covering on the ceiling near the side
windows, the bag may not work properly. You may
have to replace the air bag module in the steering
wheel, both the air bag module and the instrument
panel for the right front passenger’s air bag, or
side impact air bag module and ceiling covering for
the roof-mounted side impact air bag. Do not
open or break the air bag coverings.
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Servicing Your Air Bag-Equipped
Vehicle
Air bags affect how your vehicle should be serviced.
There are air bag system parts in several places around
your vehicle. You don’t want the system to inate
while someone is working on your vehicle. Your retailer
and the Saturn Service Manual have information
about servicing your vehicle and the air bag systems.
To purchase a service manual, seeService Publications
Ordering Information on page 7-10.
{CAUTION:
For up to one minute after the ignition key is
turned off and the battery is disconnected,
an air bag can still inate during improper
service. You can be injured if you are close to
an air bag when it inates. Avoid wires
wrapped with yellow tape, yellow coverings, or
yellow connectors. They are probably part of
the air bag systems. Be sure to follow proper
service procedures, and make sure the person
performing work for you is qualied to do so.
Air bag systems do not need regular maintenance.
Adding Equipment to Your
Air Bag-Equipped Vehicle
Q:If I add a luggage carrier or sunroof to the roof
of my vehicle, will it keep the roof-mounted side
impact air bags from working properly?
A:As long as the luggage carrier or sunroof is
properly installed so that the vehicle’s basic
structure isn’t changed, it’s not likely to keep the
roof-mounted side impact air bags from working
properly in a crash.
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You may be able to obtain a valet key from you retailer.
The valet key only works in the doors and ignition.
Notice:If you ever lock your keys in your vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
Your key has a transponder in it that matches a
decoder in your vehicle’s steering column. If a
replacement key or additional key is needed, you must
have the key code information. Your retailer can
make keys for you with the key code information.Remote Keyless Entry System
Your keyless entry system operates on a radio
frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modications to this system by other than
an authorized service facility could void authorization to
use this equipment.
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At times you may notice a decrease in range. This is
normal for any remote keyless entry system. If the
transmitter does not work or if you have to stand closer
to your vehicle for the transmitter to work, try this:
Check the distance. You may be too far from your
vehicle. You may need to stand closer during
rainy or snowy weather.
Check the location. Other vehicles or objects may be
blocking the signal. Take a few steps to the left or
right, hold the transmitter higher, and try again.
Check to determine if battery replacement is
necessary. See “Battery Replacement” under
Remote Keyless Entry System Operation on
page 2-5.
If you are still having trouble, see your retailer or a
qualied technician for service.
Remote Keyless Entry System
Operation
With this feature, you can lock and unlock the doors or
the trunk from about 26 feet (8 m) away using the remote
keyless entry transmitter supplied with your vehicle.
Q(Lock):Press this
symbol on the remote
keyless entry transmitter
to lock the doors.
This also arms the
theft-deterrent system.
See “Theft-Deterrent
System” following for
information on arming the
theft-deterrent system.
Your vehicle can be programmed so that the parking
lamps will ash and/or the horn will sound when you lock
the doors with the remote keyless entry transmitter.
See your retailer for more information on programming
this feature.
2-5
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Theft-Deterrent Systems
Vehicle theft is big business, especially in some cities.
Although your vehicle has a number of theft-deterrent
features, we know that nothing we put on it can make it
impossible to steal.
Passlock®
Your vehicle is equipped with the Passlock®
theft-deterrent system.
Passlock
®is a passive theft-deterrent system.
Passlock®enables fuel if the ignition lock cylinder is
turned with a valid key. If a correct key is not used or the
ignition lock cylinder is tampered with, fuel is disabled.
During normal operation,
the security light will
go off approximately ve
seconds after the key
is turned to the RUN
ignition position following
an engine start.If the engine stalls and the security light ashes, wait
until the light stops ashing before trying to restart
the engine. Remember to release the key from START
as soon as the engine starts.
If the engine is running and the security light comes on,
you will be able to restart the engine if you turn the
engine off. However, your Passlock
®system is
not working properly and must be serviced by your
retailer. Your vehicle is not protected by
Passlock
®at this time. You may also want to check the
fuses, seeFuses and Circuit Breakers on page 5-95.
See your retailer for service.
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Starting and Operating
Your Vehicle
New Vehicle Break-In
Notice:Your vehicle does not need an elaborate
“break-in.” But it will perform better in the long run
if you follow these guidelines:
Do not drive at any one speed — fast or
slow — for the rst 500 miles (805 km).
Do not make full-throttle starts.
Avoid making hard stops for the rst 200 miles
(322 km) or so. During this time your new brake
linings are not yet broken in. Hard stops with new
linings can mean premature wear and earlier
replacement. Follow this breaking-in guideline
every time you get new brake linings.
Do not tow a trailer during the rst 1,000 miles
(1 600 km). SeeTowing a Trailer on page 4-39for
more information.
Ignition Positions
With the key in the ignition switch, you can turn it to four
different positions.
Notice:If your key seems stuck in LOCK and you
can not turn it, be sure you are using the correct
key; if so, is it all the way in? If it is, then turn the
steering wheel left and right while you turn the
key hard. Turn the key only with your hand. Using a
tool to force it could break the key or the ignition
switch. If none of these works, then your vehicle
needs service.
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3. Place your nger into the access hole and locate
the plunger.
4. Press and hold the plunger toward the driver’s
door while turning the ignition key to LOCK.
Remove the key.
Have your vehicle serviced at your retailer as soon as
possible.
The following procedure is used to shift the transaxle out of
PARK (P) in case of a dead battery or low voltage battery.
1. Turn the ignition to LOCK and remove the key.
2. Carefully pry the shift lock override cover from the
oor shift console.
3. Insert the end of your ignition key into the slot and
press down rmly.
4. Apply the brake and move the shift lever to
NEUTRAL (N).
5.
While maintaining brake application, start the vehicle
and move the shift lever into the desired gear position.
6. Have the vehicle xed as soon as possible.
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