2004 SATURN ION belt

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8Owner Checks and Services............................6-9
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-14
Normal Maintenance Replacement Parts..........6-16
Engine Drive Belt Routing..............................6-17
Maintenance Record.....................................6-18
Section 6 Maintenance Schedule
6-1
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Replace spark plugs.An Emission
Control Service.•
Replace engine fuel lter.An Emission
Control Service. See footnote †.•
Engine cooling system service (or
every 5 years, whichever occurs rst).
An Emission Control Service. See
footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.••••••
Red Line only: Replace engine
accessory drive belt.An Emission
Control Service.•••
6-7
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-8
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Engine Drive Belt Routing
2.2L Four Cylinder (L61) Engine
2.0L Supercharged (LSJ) Engine
6-17
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While we hope you never have the occasion to use our
service, it is added security while traveling for you
and your family. Remember we are only a phone call
away. Saturn Roadside Assistance: 1-800-553-6000;
text telephone (TTY) users, call 1-800-833-6000.
Saturn reserves the right to limit services or
reimbursement to an owner or driver when, in Saturn’s
judgment, the claims become excessive in frequency
or type of occurrence.
Roadside Assistance is not part of or included in the
coverage provided by the New Vehicle Limited Warranty.
Saturn reserves the right to make any changes or
discontinue the Roadside Assistance program at any
time without notication.
Canadian Roadside Assistance
Vehicles purchased in Canada have an extensive Saturn
Roadside Assistance program accessible from anywhere
in Canada or the United States. Please refer to the
Warranty and Owner Assistance Information book.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for air bag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).
In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM) in
your vehicle may record information about the condition
of the vehicle and how it was operated, such as engine
speed, brake applications, throttle position, vehicle
speed, safety belt usage, air bag readiness, air bag
performance data, and the severity of a collision.
7-7
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A
Accessory Power Outlets.................................3-18
Activating the Theft-Deterrent Feature................3-68
Adding Windshield Washer Fluid.......................5-37
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-95
Adjusting the Speakers
(Balance/Fade)............................3-49, 3-52, 3-58
Air Bag
Readiness Light..........................................3-30
Air Bag Systems.............................................1-50
Adding Equipment to Your
Air Bag-Equipped Vehicle..........................1-58
How Does an Air Bag Restrain?....................1-56
Servicing Your Air Bag-Equipped Vehicle.........1-58
What Makes an Air Bag Inate?....................1-56
What Will You See After an
Air Bag Inates?......................................1-56
When Should an Air Bag Inate?...................1-55
Where Are the Air Bags?..............................1-52
Air Cleaner/Filter, Engine.................................5-22
Airbag Sensing and Diagnostic Module (SDM)......... 7-7
AM ...............................................................3-70
AM-FM Radio.................................................3-47
Antenna, Fixed Mast.......................................3-71
Antenna, XM™ Satellite Radio
Antenna System..........................................3-71Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake, System Warning Light..............3-34
Appearance Care............................................5-87
Care of Safety Belts....................................5-89
Chemical Paint Spotting...............................5-92
Cleaning the Inside of Your Vehicle................5-87
Cleaning the Outside of Your Vehicle..............5-90
Finish Damage............................................5-92
Sheet Metal Damage...................................5-92
Underbody Maintenance...............................5-92
Vehicle Care/Appearance Materials................5-93
Weatherstrips..............................................5-90
Ashtrays........................................................3-19
Audio System(s).............................................3-46
AM-FM Radio.............................................3-47
Care of Your CD Player...............................3-71
Care of Your CDs........................................3-71
Fixed Mast Antenna.....................................3-71
Radio with CD....................................3-50, 3-54
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-47
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-46
Theft-Deterrent Feature................................3-68
Understanding Radio Reception.....................3-70
XM™ Satellite Radio Antenna System............3-71
Automatic Dimming Mirror Operation..........2-38, 2-40
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Automatic Headlamp System............................3-16
Automatic Transaxle........................................2-20
Fluid..........................................................5-24
Operation...................................................2-23
B
Backing Up....................................................4-43
Battery..........................................................5-41
Battery Replacement......................................... 2-8
Battery Run-Down Protection............................3-18
Battery Warning Light......................................3-31
Before Leaving on a Long Trip.........................4-22
Brake
Parking......................................................2-30
System Warning Light..................................3-32
Brake Adjustment............................................5-40
Brake Fluid....................................................5-38
Brake Pedal Travel.........................................5-40
Brake Wear...................................................5-40
Brakes..........................................................5-38
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-48
Center High-Mounted Stoplamp (CHMSL)........5-55
Fog Lamps.................................................5-53Bulb Replacement (cont.)
Front Turn Signal and Parking Lamps.............5-53
Front Turn Signal Lamps..............................5-51
Halogen Bulbs............................................5-48
Headlamp Aiming........................................5-47
Headlamps.........................................5-48, 5-50
Replacement Bulbs......................................5-56
Sidemarker Lamps.......................................5-54
Taillamps, Stoplamps and Back-Up Lamps........5-55
Buying New Tires...........................................5-70
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specications..........................5-102
Carbon Monoxide...................4-26, 4-39, 2-12, 2-34
Care of
Safety Belts................................................5-89
Your CD Player...........................................3-71
Your CDs ...................................................3-71
Cassette Tape Player Service...........................6-10
CD Messages........................................3-54, 3-67
Center Console Storage Area...........................2-44
Center High-Mounted Stoplamp (CHMSL)...........5-55
Chains, Tires..................................................5-74
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Convenience Net............................................2-45
Coolant
Engine Temperature Gage............................3-35
Heater, Engine............................................2-22
Low Level Warning Message.........................3-43
Surge Tank Pressure Cap.............................5-29
Cooling System..............................................5-32
Cruise Control................................................3-12
Cruise Control Message...................................3-42
Cupholder(s)..................................................2-44
Customer Assistance Information
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to Saturn.................. 7-9
Reporting Safety Defects to the
Canadian Government................................ 7-9
Reporting Safety Defects to the
United States Government.......................... 7-9
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-10D
Daytime Running Lamps..................................3-15
Defensive Driving............................................. 4-2
Defogging and Defrosting.........................3-21, 3-23
Delayed Locking.............................................2-10
Dinghy Towing (Five-Speed Automatic
Transaxle and VTi Variable Transaxle)............4-31
Dinghy Towing (Manual Transaxle)....................4-32
Disabling the Theft-Deterrent Feature.................3-70
Doing Your Own Service Work........................... 5-4
Dolly Towing (All Transaxles)............................4-33
Dome Lamp...................................................3-18
Door
Delayed Locking..........................................2-10
Locks.......................................................... 2-9
Power Door Locks.......................................2-10
Programmable Automatic Door Locks.............2-10
Rear Door Security Locks.............................2-11
Rear Doors.................................................2-12
Driver
Position, Safety Belt.....................................1-14
Seat Height Adjuster...................................... 1-3
Driving
At Night.....................................................4-15
City...........................................................4-20
Defensive..................................................... 4-2
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