2004 SATURN ION maintenance

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Replace engine air cleaner lter.
SeeEngine Air Cleaner/Filter on
page 5-22.An Emission Control Service.••••••
VTi variable transaxle: Add DEX-CVT
additive.•••
Change automatic transaxle or VTi
variable transaxle uid (severe service).
See footnote (h).•••
Change automatic transaxle or VTi
variable transaxle uid (normal service).•
6-6
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-8
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Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your retailer.
Part Saturn Part Number AC Delco Part Number
Engine Air Cleaner/Filter
2.2L L4 Engine
2.0L Supercharged22679620
——
—
Engine Oil Filter
2.2L L4 Engine
2.0L Supercharged22685727
12579143—
—
Passenger Compartment Air Filter Element 52493319 —
Spark Plugs
2.2L L4 Engine
2.0L Supercharged25337472
1278709941–981
—
Windshield Wiper Blade
Driver’s Side Length – 21.5 inches (54.6 cm)
Passenger’s Side Length – 20.0 inches (50.8 cm)22660359
22685192—
6-16
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Maintenance Record
After the scheduled services are performed, record the date, odometer reading, who performed the service and the
type of services performed in the boxes provided. SeeMaintenance Requirements on page 6-2in this section.
Any additional information fromOwner Checks and Services on page 6-9can be added on the following record pages.
Also, you should retain all maintenance receipts.
Maintenance Record
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-18
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Maintenance Record (cont’d)
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-19
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Maintenance Record (cont’d)
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-20
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Online Owner Center
The Owner Center is a resource for your GM ownership
needs. You can nd your specic vehicle information
all in one place.
The Owner Center allows you to:
Get e-mail service reminders.
Access information about your specic vehicle,
including tips and videos and an electronic
version of this owner’s manual. (United States only)
Keep track of your vehicle’s service history and
maintenance schedule.
Find GM dealers for service nationwide.
Receive special promotions and privileges only
available to members. (United States only)
Refer to the web for updated information.
To register your vehicle, visit www.MyGMLink.com.
(United States) or My GM Canada within
www.gmcanada.com (Canada).
Customer Assistance for Text
Telephone (TTY) Users
To assist owners who have hearing difficulties, Saturn
has installed special TDD (Telecommunication Devices
for the Deaf) equipment in its Saturn Customer
Assistance Center.
Any hearing- or speech-impaired customer who has
access to a TDD or to a conventional Text Telephone
(TTY) can communicate with Saturn by dialing
1-800-TDD-6000. TTY users in Canada may dial
1-800-263-3830.
7-4
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A
Accessory Power Outlets.................................3-18
Activating the Theft-Deterrent Feature................3-68
Adding Windshield Washer Fluid.......................5-37
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-95
Adjusting the Speakers
(Balance/Fade)............................3-49, 3-52, 3-58
Air Bag
Readiness Light..........................................3-30
Air Bag Systems.............................................1-50
Adding Equipment to Your
Air Bag-Equipped Vehicle..........................1-58
How Does an Air Bag Restrain?....................1-56
Servicing Your Air Bag-Equipped Vehicle.........1-58
What Makes an Air Bag Inate?....................1-56
What Will You See After an
Air Bag Inates?......................................1-56
When Should an Air Bag Inate?...................1-55
Where Are the Air Bags?..............................1-52
Air Cleaner/Filter, Engine.................................5-22
Airbag Sensing and Diagnostic Module (SDM)......... 7-7
AM ...............................................................3-70
AM-FM Radio.................................................3-47
Antenna, Fixed Mast.......................................3-71
Antenna, XM™ Satellite Radio
Antenna System..........................................3-71Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake, System Warning Light..............3-34
Appearance Care............................................5-87
Care of Safety Belts....................................5-89
Chemical Paint Spotting...............................5-92
Cleaning the Inside of Your Vehicle................5-87
Cleaning the Outside of Your Vehicle..............5-90
Finish Damage............................................5-92
Sheet Metal Damage...................................5-92
Underbody Maintenance...............................5-92
Vehicle Care/Appearance Materials................5-93
Weatherstrips..............................................5-90
Ashtrays........................................................3-19
Audio System(s).............................................3-46
AM-FM Radio.............................................3-47
Care of Your CD Player...............................3-71
Care of Your CDs........................................3-71
Fixed Mast Antenna.....................................3-71
Radio with CD....................................3-50, 3-54
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-47
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-46
Theft-Deterrent Feature................................3-68
Understanding Radio Reception.....................3-70
XM™ Satellite Radio Antenna System............3-71
Automatic Dimming Mirror Operation..........2-38, 2-40
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