2004 SATURN ION hood open

Bulb Replacement
For the type of bulb to use, seeReplacement Bulbs on
page 5-56.
For any bulb changing procedure not listed in this
section, contact your retailer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps (Sedan)
1. Turn the ignition and headlamp switch off.
2. After allowing the bulb to cool, open the hood.
SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.
5-48
ProCarManuals.com

6. To remove the bulb retaining nut, turn it
counter-clockwise.
7. Remove the bulb and replace it with the
appropriate bulb.
Headlamps (Coupe)
1. Turn the ignition and headlamp switch off.
2. After allowing the bulb to cool, open the hood.
SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.
5-50
ProCarManuals.com

4. Remove the retaining nut.
5. Remove the bulb and replace it with the
appropriate bulb.
Front Turn Signal Lamps (Sedan)
1. Turn the ignition and headlamp switch off.
2. After allowing the bulb to cool, open the hood.
SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.
5-51
ProCarManuals.com

Front Turn Signal and Parking
Lamps (Coupe)
1. Open the hood. SeeHood Release on page 5-10.
2. Reach behind the headlamp from inside the hood.
3. Rotate the bulb socket counter-clockwise to
remove it from the housing.
4. Gently pull the bulb from the socket and replace it
with the appropriate bulb.
Fog Lamps
1. Turn off the fog lamps and allow them to cool.
2. Reach under the front bumper to the rear of the
fog lamp to locate the bulb socket.
3. Then rotate the bulb socket counter-clockwise to
remove it.
4. Remove the bulb and replace it with the
appropriate bulb.
5-53
ProCarManuals.com

Sidemarker Lamps (Coupe)
1. Turn the ignition and headlamp switch off.
2. Open the hood. SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.4. Rotate the side marker bulb counter-clockwise to
disconnect it.
5. Gently remove the bulb and replace it with the
appropriate bulb.
5-54
ProCarManuals.com

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-8
ProCarManuals.com