2004 SAAB 9-5 radiator cap

7
Battery No sparks, flames or smoking.
 Shield eyes, explosive gases can cause blindness or injury.
 Sulphuric acid can cause blindness or severe burns.
 Flush eyes immediately with water. Get medical help fast.
 Do not tip battery. Do not open battery.
KEEP OUT OF REACH OF CHILDREN Brake fluid
CLEAN FILLER CAP BEFORE
REMOVING. USE ONLY DOT 4
FLUID FROM SEALED
CONTAINER. Radiator fan
Radiator fan may start at any
time.
IB336
A/C system
Refrigerant at high pressure.
Do not loosen or remove the A/C system fittings before
discharging the A/C system. Improper service methods
may cause personal injury. System to be serviced by
authorized personnel only. For instructions consult
workshop manual.
The A/C system complies with SAE J639.
Charge: 825 g of R134a.
Compressor oil: PAG oil SP-10 alt.
Saab oil 4759106
Oil amount: See workshop manual.
Warning labels
 AVOID SPARKS AND OPEN FLAMES,
NO SMOKING
 WEAR EYE PROTECTION
 KEEP OUT OF REACH OF CHILDREN
ACID
 SEE OWNER’S MANUAL
 FLAMMABLE GAS
Coolant:
Never open when engine hot!
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62 Instruments and controls Check fuse 1 (radiator fan) in the fuse panel
under the hood, see page 231.
If the needle repeatedly enters the red zone,
stop the car as soon as it is safe to do so and
check the coolant level by looking at the
level visible through the plastic tank – do not
remove the cap.
If the coolant level falls below the MIN mark,
the Saab Information Display (SID) will dis-
play the message ”Coolant level low.
Refill.”.
Pressure gaugeThe turbo gauge indicates the air volume for
combustion, which is equivalent to the
engine load.
At low loads, the needle will move within the
white zone. At higher loads and during
heavy acceleration, the needle will enter the
yellow area. At very high loads or under cer-
tain barometric conditions, the needle may
enter the first part of the red zone without
indicating that there is a fault.If the needle repeatedly enters the red zone
and the engine at the same time loses
power, because the monitoring system is
holding the charging pressure down, you
should contact an authorized Saab dealer.
If the speed exceeds 149 mph/240 km/h
(155 mph/250 km/h, 9-5 Aero) the increase
in speed will be limited by the lowering of the
boost pressure. The pressure gauge then
moves towards the middle of the orange
zone, indicating reduced engine output and
thus reduces the speed of the car as well.
NOTICEIf the needle, despite the above action,
enters the red zone, stop the car immedi-
ately, let the engine idle.
If the needle stays in the red zone, stop
the engine.
WARNING
Never open the cap of the expansion tank
completely when the engine is hot, open
with care. The pressure in the cool-
ing-system can cause hot coolant and
steam to be released. Failure to heed this
warning may result in personal injury.
IB344
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207 Car care and technical information
Coolant The expansion tank is transparent to facili-
tate checking of the coolant level.
When the engine is cold, the coolant must
not lie over the KALT/COLD mark on the
expansion tank.
If the message ”Coolant level low. Refill.” is
displayed on the SID, check the level of fluid
in the expansion tank.
Top up, as necessary, with equal parts of
clean water and Saab-approved coolant.
If the expansion tank is empty when coolant
is added, run the engine to normal temper-
ature and top up again, as necessary.
Coolant The cooling system is charged at the factory
with coolant containing a 45 % concentra-
tion of a combined antifreeze and corrosion
inhibitor. A weaker mixture will result in
reduced anticorrosion protection. For pro-
tection against freezing in very cold
weather, a stronger concentration will be
needed.
A 60 % concentration of antifreeze will pro-
vide protection at temperatures down to
-58 F (–50°C).
The coolant does not normally have to be
changed during the service life of the car.
The type of coolant used has a reddish color
and should not be mixed with other types of
coolant. Saab Original coolant should be
used all year round. Only use coolant
approved by Saab. Note:
If incorrect coolant is used or added, the
life-time properties will be affected. Even if
the coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.

WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
NOTICEAlways mix the antifreeze with the
appropriate volume of water before
adding it to the cooling system.
If pure antifreeze is added, the engine
could still freeze and be damaged. This is
because the antifreeze will not mix
properly with the coolant before the
thermostat has opened to allow full
circulation.
IB1338
Coolant expansion tank
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252 Car care and technical informationAir conditioning
(ACC)
Fault diagnosis If a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked by an authorized Saab
dealer.Important!

When the A/C system is running, the intake
air is dehumidified, and the resultant con-
densation is drained off through two outlets
underneath the floor of the car in the vicinity
of the front doors. It is therefore perfectly
normal for water to be seen dripping from
these outlets when the car is parked. The
warmer the ambient air and the higher the
humidity, the greater will be the amount of
condensation formed.
Inadequate cooling: a Check that the condenser (forward of
the radiator) has not become clogged
with dirt and insects.
b Make sure that the drive belt for the com-
pressor is not slipping.
c Check the fuses for the ventilation fans
and compressor.
Maintenance • The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.Caution: Do not use the hose when the
engine is hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.Note:
The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F).
WARNING
 All repairs and adjustments on the A/C
system must be carried out by a Saab
dealer authorized for this kind of work.
 The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
 Escaping refrigerant gas can cause
visual impairment or other injury.NOTICE The A/C system is designed for use
with R134a refrigerant.
 Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
 Never mix R134a and R12 refriger-
ants.
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285 Index
JJack
_________________________ 249
KKey
___________________________ 40
Key to chassis number
___________ 281
Key, remove
___________________ 148
LLATCH (child safety)
______________ 24
Labeling, tire sidewall ____________ 240
Labels
__________________________ 7
Leather upholstery, care of
________ 253
Light horn
______________________ 69
Light switches ___________________ 69
Loading your vehicle
_____________ 242
Luggage-compartment lighting
_____ 130
MMain instrument panel
____________ 54
Main/dipped beam
_______________ 69
Maintenance schedule ___________ 264
Maintenance, A/C-system _________ 252
Manual gearbox, technical data
____ 276
Maxi fuses
_____________________ 228
Milometer ______________________ 60
Motoring abroad
________________ 258
NNew tires, buying
_______________ 235
Night Panel
_____________________ 67
OOil capacity, engine
______________ 272
Oil change, engine ______________ 204
Oil specification
_________________ 272
OnStar
________________________ 107
Outdoor temperature
______________ 63
Owner assistance
_______________ 265
PPaintwork, touching-in
____________ 255
Parking Assistance
______________ 194
Parking lights
___________________ 69
Plates and labels ________________ 280
Poly-V-belt
____________________ 212
Power steering _________________ 209
Power-steering fluid
_____________ 209
Pressure gauge
__________________ 62
Programming I, ACC
______________ 81
Programming II, ACC _____________ 82
Programming the ACC ____________ 81
QQuality grading, tires
_____________ 237
Questions on function of airbag
______ 37
Quick guide, Audio System
_________ 87
RRadiator fan
____________________ 212
Radio
__________________________ 90
Rain sensor
_____________________ 73
Rear fog light ____________________ 70
Rear seat, 9-5 Sedan, folding
______ 135
Rear seat, 9-5 Wagon, folding ______ 138
Rear-seat head restraints
__________ 16
Rear-view mirror, antidazzle _______ 125
Rearview mirrors
________________ 121
Reclamation
___________________ 258
Recommendations for cars with
automatic transmission, towing a
camper or trailer
_______________ 179
Refuelling
_____________________ 154
Relay panel ____________________ 230
Remote control __________________ 40
Remote-control battery, changing
____ 43
Remove the key
________________ 148
Replacement, wheel _____________ 238
Reporting safety defects __________ 266
Reprogramming of systems _______ 282
Reservoir, power-steering fluid _____ 209
Rev counter
_____________________ 60
Reversing lights
__________________ 72
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