2004 SAAB 9-5 manual transmission

180 Starting and drivingWhen negotiating long hills, bear the follow-
ing important considerations in mind:
Use Normal mode when driving with a cara-
van or trailer on hilly roads. The adaptive
gear change pattern function will prevent
the transmission overheating.
Rises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.Recommendations for cars with
automatic transmission
Rises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following steps are taken in order as the
temperature of the engine increases:
 Gear change pattern is altered.
 A/C compressor is switched off.
 Engine torque is reduced.
The following message will be displayed on
the SID if the transmission fluid becomes
too hot: “Gearbox too hot. Make a safe stop.
If this message appears, stop the car as
soon as it is safe to do so and allow the
engine to idle until the message has gone
out. The selector lever should be in
position P.When continuing your journey, select
manual mode and a gear in which the
engine speed is about 3,000 rpm until the
incline eases (see page 164).
Do not drive continuously with the WINTER
mode selected in hilly country when you are
towing a caravan, as this will increase fuel
consumption and risk overheating the trans-
mission.
VARNING
Remember to use the braking effect of the
engine (position D or L) when you are
descending long or steep hills to spare
the brakes.
Brake failure can result from overheated
brakes!
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181 Starting and driving
Recommendations for cars with manual
gearbox
Rises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following steps are taken in order as the
temperature of the engine increases:
 A/C compressor is switched off.
 engine torque is reduced.
When continuing your journey, select a gear
in which the engine speed is about
3,000 rpm until the incline eases.
Driving considerations Always take extra care when towing a
trailer, as the car’s handling will be different
and its braking effect reduced. The trailer’s
braking system and suspension also have a
considerable effect on these characteris-
tics, see also ”Driving with a load” page 185.
If the car has automatic transmission, select
position D when ascending steep hills. This
ensures that the adaptive gear change pat-
terns are operational, see page 165. Use
position D or L for steep descents.
Checks before drivingMake sure that the car and caravan or trailer
are in good working order. This is essential
since towing a caravan increases the strain
on the car.
 Check and if necessary adjust the tire
pressure of the car and caravan.
 Make sure all wheel bolts are properly
tightened.
 Make sure that the equipment joining the
car and caravan is properly secured and
adjusted.
 Make sure the caravan’s electrical cable
is properly connected and is not so long
that it drags along the ground. Also, make
sure the cable is not too short and risks
breaking when turning a corner.
 Check all bulbs.
 Check the car and caravan brakes.
 Make sure that all items on or in the cara-
van or trailer are properly secured.
 Make sure that the caravan’s jockey
wheel is raised and locked.
 Check the distribution of the load so that
the car and caravan are well balanced.
 Check that the rearview mirrors provide
the best possible rearward vision.
 Make sure the caravan’s safety cable is
correctly attached.
VARNING
Utilize the braking effect of the engine
(1st, 2nd or 3rd gear) when you are
descending long or steep hills to spare
the brakes.
Brake failure can result from overheated
brakes!
NOTICEIf the ”Automatic transmission, fault indi-
cator” indicator comes on, cease
towing until the problem has been recti-
fied.
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190 Starting and drivingTowing the car Gear lever in neutral (in cars with automatic
transmission: selector lever at N (neutral))
Turn on the parking lights.
Drive carefully and do not exceed the
speed limit for vehicles being towed.
Always try to keep the towrope taut by
gently applying the brake, as necessary.
This will avoid the towrope being jerked
violently.
The local regulations on towing speeds
must be followed.
The highest permissible towing speed is
30 mph (50 km/h), unless the legal limit is
lower. The longest permissible towing dis-
tance is 30 miles (50 km). If the car has to
be transported farther than that, summon a
tow truck. A flat bed tow truck is the pre-
ferred method to tow.
Failure to follow these guidelines can result
in damage.Cars with automatic transmission
The car cannot be bump started. In an
emergency, it is possible to start the engine
using jump leads (see the section, ”Jump
starting” on page 191).
Transporting the car
NOTICE
Never use the towing eyes to pull the
car unstuck.
NOTICE The car must be towed front first.
 If the car is to be towed with the front
wheels off the ground, make sure the
parking brake is off, as this acts on the
rear wheels.
NOTICEIf a car with a sport (lowered) chassis is
transported, for example on a flat bed
truck, take extra care not to damage the
spoiler and/or underbody.
Never use the towing eyes to pull the car
unstuck
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191 Starting and driving
Jump startingIf your battery has run down, you may want
to use another vehicle and some jumper
cables to start your Saab. Follow the steps
below to do it safely.To jump start your vehicle:
1 Check the other vehicle. It must have a
12-volt battery with a negative ground
system.
2 Get the vehicles close enough so the
jumper cables can reach, but be sure the
vehicles are not touching each other. If a
poor connection on the negative jumper
cable should exist, it is possible for
damage to be caused to electrical sys-
tems/components of either vehicle
should inadvertent contact be made.
You would not be able to start your car
and bad grounding could damage elec-
trical systems.
3 Turn off the ignition on both vehicles.
Turn off all lights that are not needed,
and radios. This will avoid sparks and
WARNING
 When working on the battery, highly
explosive gas can build up. A spark
could ignite this gas that collects
around the battery.
Therefore, always avoid sparks and
open flames in the vicinity of the bat-
tery.
 The battery contains corrosive sulfuric
acid. Always wear a face mask or gog-
gles when working on the battery.
 If battery acid gets into the eyes or
splashes onto skin or clothing, wash
the affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
 Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash your hands after
handling.
NOTICEIgnoring these steps could result in costly
damage to your vehicle that would not be
covered by your warranty.
Trying to start your car by pushing or pull-
ing it could damage your vehicle, even if
you have a manual transmission. If you
have an automatic transmission, your
vehicle cannot be started by pushing or
pulling it.
NOTICEIf the other system is not a 12-volt system
with a negative ground, both vehicles can
be damaged.
WARNING
You could be injured if the vehicles roll.
Set the parking brake firmly on each vehi-
cle. Put an automatic transmission in P
(Park) or a manual transmission in Neu-
tral.
+
–
+
–
IB484
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196 Starting and drivingParking brake

The parking brake is situated between the
front seats and acts on the rear wheels.
When the parking brake is on, the indicator
light on the main instrument panel will
be on. To release the parking brake, lift the
lever slightly, press the release button and
release the lever by pushing down on it.
Parking
WARNING
Always apply the parking brake when
you park the car.
Always apply the parking brake
before removing the ignition key.
 Do not use the parking brake while
driving.
WARNING
 Do not leave children or pets unat-
tended in the car. In warm, sunny
weather, the temperature inside the
car can reach 160–180°F (70–80°C).
 Park where the vehicle will not create
an obstruction or a hazard to other
road users.
 Do not park on dry grass or other com-
bustible material. The catalytic con-
verter gets very hot and could start a
fire.
 Apply the parking brake.
 Shift to Reverse for manual transmis-
sion (automatic transmission: move
selector lever to P (Park)), and remove
the ignition key. Lock the car.
IB360
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199 Car care and technical information
Car care and
technical
information
IB1772
Hood ________________ 200
Engine compartment ___ 201
Emission control systems 202
Engine_______________ 203
Engine oil ____________ 204
Transmission fluid_____ 206
Coolant ______________ 207
Brake and clutch fluid __ 208
Power steering fluid ___ 209
Air filter ______________ 209
Battery ______________ 210
Drive belts ___________ 212
Wipers and washers ___ 213 Changing bulbs _______ 215
Fuses _______________ 227
Tires ________________ 233
Compact spare tire ____ 246
Air conditioning (ACC) _ 252
Safety belts __________ 253
Upholstery and trim ___ 253
Textile carpeting ______ 253
Washing the car ______ 254
Waxing and polishing __ 255
Engine compartment __ 255
Touching up the paint__ 255
Anti-corrosion treatment 256 For long trips _________ 258
Recovery and/or recycling
of automotive materials 258
Headlight aiming ______ 259
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201 Car care and technical information
Engine compartment
10
9
6
7
8
1
2
4
3
5
IB1773
Engine compartment1 Engine-oil dipstick/filler cap
2 Reservoir, brake/clutch fluid
3 Fuse box
4 Expansion tank, coolant
5 Washer-fluid filler cap
6Battery
7 Dipstick, automatic transmission fluid
8 Turbo unit
9 Ignition discharge module
10 Reservoir, power-steering fluid
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203 Car care and technical information
ORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not
released into the atmosphere. The hydro-
carbons are absorbed in a evaporative
emission canister. When the engine is sub-
sequently started, the evaporative emission
canister is gradually purged as air is sucked
into it through a shut-off valve. The hydro-
carbon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a ”Tighten fuel filler cap.” message
to appear on SID.
Refueling, see page 154.
EngineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
IB601
Balance shafts
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