2004 SAAB 9-5 brakes

208 Car care and technical informationBrake and clutch fluid Checking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with
DOT 4 fluid. Do
not
use DOT 5 brake fluid.
Use only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.
Changing of the brake fluid should be
carried out by an authorized Saab dealer.The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.
It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether
brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program.
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be fitted without
delay.
Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed reg-
ularly, as specified in the service pro-
gram.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
IB1188
Brake and clutch-fluid reservoir
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239 Car care and technical information
Tire Chains
Notice:
If your vehicle does not have
P225/45R17 size tires, use tire chains
only where legal and only when you
must. Use only SAE Class ²S² type
chains that are the proper size for your
tires. Install them on the front tires and
tighten them as tightly as possible with
the ends securely fastened. Drive slowly
and follow the chain manufacturer’s
instructions. If you can hear the chains
contacting your vehicle, stop and
retighten them. If the contact continues,
slow down until it stops. Driving too fast
or spinning the wheels with chains on
will damage your vehicle.If a Tire Goes Flat
It’s unusual for a tire to “blowout” while
you’re driving, especially if you maintain
your tires properly. If air goes out of a tire,
it’s much more likely to leak out slowly. But
if you should ever have a “blowout”, here are
a few tips about what to expect and what to
do:
If a front tire fails, the flat tire will create a
drag that pulls the vehicle toward that side.
Take your foot off the accelerator pedal and
grip the steering wheel firmly. Steer to main-
tain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts
much like a skid and may require the same
correction you’d use in a skid. In any rear
blowout, remove your foot from the acceler-
ator pedal. Get the vehicle under control by
steering the way you want the vehicle to go.
It may be very bumpy and noisy, but you can
still steer. Gently brake to a stop – well off
the road if possible.
If a tire goes flat, the next part shows how to
use your jacking equipment to change a flat
tire safely.
WARNING
If your vehicle has P225/45 R17 size tires,
don’t use tire chains, there’s not enough
clearance.
Tire chains used on a vehicle without the
proper amount of clearance can cause
damage to the brakes, suspension or
other vehicle parts. The area damaged by
the tire chains could cause you to lose
control of your vehicle and you or others
may be injured in a crash.
Use another type of traction device only if
its manufacturer recommends it for use
on your vehicle and tire size combination
and road conditions. Follow that manu-
facturer’s instructions. To help avoid
damage to your vehicle, drive slowly,
readjust or remove the device if it’s con-
tacting your vehicle, and don’t spin your
wheels.
If you do find traction devices that will fit,
install them on the front tires.
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242 Car care and technical informationLoading Your VehicleThis is an example of what your vehicle´s
Tire-Loading Information/Certification label
might look like. It is located on the B-pillar
and shows how much weight your vehicle
may properly carry. The label tells you the
proper size, and recommended inflation
pressures for the tires on your vehicle. It
also gives you important information about
the number of people that can be in your
vehicle and the total weight that you can
carry. This weight is called the Vehicle
Capacity Weight, and includes the weight of
all occupants, cargo and all nonfac-
tory-installed options.
Tire Terminology and DefinitionsAir Pressure: The amount of air inside the
tire pressing outward on each square inch of
the tire. Air pressure is expressed in pounds
per square inch (psi) or kilopascal (kPa).
Accessory Weight: This means the com-
bined weight of optional accessories, for
example, automatic transmission, power
steering, power brakes, power windows,
power seats, radio and air conditioning.
Aspect Ratio: The relationship of a tire´s
height to its width.
Belt: A rubber coated layer of cords that is
located between the plies and the tread.
Cords may be made from steel or other rein-
forcecing materials.
Bias Ply Tire: A pneumatic tire in which the
ply cords that extend to the beads are laid at
alternate angles substantially less than 90
degrees to the centerline of the tread.
Cold Inflation Pressure: The amount of air
pressure in a tire, measured in pounds per
square inch (psi) or kilopascal (kPa), before
a tire have built up heat from driving. See
“Inflation - Tire Pressure” on page 233.
Curb weight: This means the weight of a
motor vehicle with standard and optional
equipment including the maximum capacity
of fuel, oil and coolant, without passengers
and cargo.DOT Markings: A code molded into the
sidewall of a tire signifying that the tire is in
compliance with the U.S. Department of
Transportation motor vehicle safety stan-
dards. The DOT code includes the Tire
Identification Number (TIN), an alphanu-
meric designator which can also indentify
the tire manufacturer, production plant,
brand and date of production.
GVWR: Gross Vehicle Weight Rating see
“Loading Your Vehicle” on page 242.
GAWR FRT: Gross Axle Weight Rating for
the front axle, see “Loading Your Vehicle”
on page 242.
GAWR RR: Gross Axle Weight Rating for
the rear axle, see “Loading Your Vehicle” on
page 242.
Intended Outboard Sidewall: The side of
an asymmetrical tire that must always face
outward when mounted on a vehicle.
Kilopascal (kPa): The metric unit for air
pressure. There are 6.9 kPa to one psi.
Light Truck (LT-Metric) Tire: A tire used
on light duty trucks and some multipurpose
passenger vehicles.
Load Index: An assigned number ranging
from 1 to 279 that corresponds to the load
carrying capacity of a tire.
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254 Car care and technical informationWashing the carWash your car frequently. To facilitate
cleaning, a suitable detergent can be added
to the water, which should be lukewarm.
Do not use a pressure washer at close
range on stone chip damage, scratches or
other damage to the paintwork. The paint
can otherwise start to flake.
Remove any bird droppings without delay,
as these can discolor the paintwork and
prove difficult to polish out.
Use a soft cloth moistened with methyl alco-
hol to remove splashes of tar or asphalt. Do
not use strong cleaners, as these can dry
out the paintwork.
The underside of the car also needs wash-
ing regularly, and this should be done extra
thoroughly at the end of winter. Clean the
underside of the car by hand if the car is usu-
ally washed in an automatic car wash with-
out special facilities for underbody cleaning.
Never wash or leave the car to dry in the
sun, but wipe it dry with a chamois leather
immediately after washing to avoid smears
and streaks.
Clean the window glass inside and out using
a high quality window cleaner. This is partic-
ularly important when the car is new, as
upholstery and trim have a tendency to
sweat a little at first.
Keep the glass well cleaned, as this helps to
prevent misting.

NOTICEAvoid using any alcohol-based cleaners
on the front and rear light clusters, as
these can cause cracking of the lenses.
NOTICE The door mirrors must be fully
retracted before the car enters an
automatic car wash.
 Remove fixed antennas, e.g. for
mobile phone, before putting car
through an automatic car wash.
 Try your brakes on leaving a car wash.
Wet brake discs may reduce the per-
formance of the brakes.
 Cars with Saab Parking Assistance:
Do not spray the sensors or closer
than 20 cm to the sensors with a pres-
sure washer, as this can damage
them.
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258 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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271 Specifications
Trailer:
Luggage compartment
Volume (SAE):
9-5 Sedan _______________________ 15.9 cu.ft.
(450 litres)
9-5 Wagon, rear seat upright ________ 31.4 cu. ft.
(890 litres)
9-5 Wagon, rear seat folded _________ 73.0 cu. ft.
(2067 litres)
Luggage compartment, length, 9-5 Sedan:
Rear seat upright _________________ 43.0 in (1092 mm)
Rear seat folded down _____________ 67.5 in (1714 mm)
Luggage compartment, length, 9-5 Wagon:
Rear seat upright _________________ 42.8 in (1087 mm)
Rear seat folded __________________ 61.2 in (1732 mm)
WARNING
 The GVW and maximum axle loads must not be exceeded.
Note that if some accessories (e.g. towbar, CD changer) are
fitted, the available load capacity is reduced by the weight of
these.
 When carrying a load in the luggage compartment, make sure
that it is tied down securely, particularly when part or all of the
rear seat is folded down.
Maximum towing speed, trailer with brakes 60 mph (100 km/h)
Trailer with brakes _________________ Maximum weight:
3500 lbs (1588 kg)
Trailer without brakes ______________ Maximum weight:
1000 lbs (450 kg)
Maximum load on ball hitch __________ 110–165 lbs
(50–75 kg)
The above speed and weight restrictions are those specified by
Saab Automobile AB.
Note that local restrictions may apply to trailer speeds and
weights (see page 178).
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277 Specifications
Suspension
Steering Brake system Spring type, front and rear ___________ Coil springs
Maximum deflection of springs:
Front __________________________ 7.09 in (180 mm)
Rear ___________________________ 7.87 in (200 mm)
Dampers, front and rear _____________ Gas-filled dampers
Steering _________________________ Power-assisted
steering of
rack-and-pinion
type; telescopic
steering-column
shaft with universal
joints
Number of turns, lock to lock __________ 2,9
Power-steering fluid ________________ Power-steering fluid
CHF 11S Footbrake (ABS) ____________________ Hydraulic, dual-cir-
cuit brake system.
Diagonally split cir-
cuit with vacuum
servo unit. Disc
brakes front and
rear. EBD, see page
168.
Handbrake ________________________ Acts on rear wheels
Brake fluid _________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front, ventilated ___________________ 11.34 in (288 mm)
Front, ventilated, certain variants *) ____ 12.05 in (306 mm)
Rear, solid _______________________ 11.26 in (286 mm)
Rear, ventilated, certain variants *) ____ 11.81 in (300 mm)
*) 15” wheel must not be used on these
variants.
Total friction area of brake pads:
Front ___________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)
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283 Index
Index
AA/C system, fault diagnosis
_______ 252
A/C system, maintenance
_________ 252
ABS brakes
____________________ 168
ACC
__________________________ 75
ACC functions
___________________ 78
ACC, automatic climate control
_____ 75
ACC, calibration
_________________ 83
ACC, condensation _______________ 84
ACC, programming _______________ 81
ACC, useful tips
_________________ 83
Adjusting the steering wheel
_______ 120
Adjustment, seats
________________ 12
Air conditioning (A/C), fault diagnosis
and maintenance ______________ 252
Air distribution, ACC ______________ 80
Airbag
_________________________ 31
Alarm _________________________ 46
Alarm functions
__________________ 49
Alarm signals
________________ 46
, 49
Alternator
_____________________ 212
Alternator drive belt
__________ 212
, 275
Alternator rating
________________ 275
Anticorrosion treatment
___________ 256
Antidazzle rear-view mirror
________ 125
Ashtrays
______________________ 131
Audio System
___________________ 85
Audio System, quick guide
_________ 87
Autochecking of lights on starting
____ 60Automatic climate control (ACC)
_____ 75
Automatic transmission, technical
data
_________________________ 276
Aviod theft, tip
__________________ 197
BBattery
________________________ 210
Battery charging/replacing
________ 211
Battery, boost starting
____________ 191
Before a long journey ____________ 258
Before towing a camper or trailer
___ 181
Belt guide
______________________ 17
Boost starting using jump leads
____ 191
Brake and clutch fluid
____________ 208
Brake-fluid reservoir
_____________ 208
Brakes, technical data ____________ 277
Bulbs, changing
________________ 215
Bulbs, table of
__________________ 226
Buying new tires ________________ 235
CCD changer
_____________________ 97
CD player
______________________ 95
CHECK messages
_______________ 67
CHECKING
_____________________ 67
Calibration, ACC
_________________ 83
Cancelling the programmed settings
_81
Car alarm
______________________ 46
Car care
______________________ 199
Cargo net, 9-5 Wagon
____________ 142Carpeting, care of
_______________ 253
Cassette player
__________________ 92
Catalytic converter, important
considerations _________________ 152
Central locking ___________________ 40
Change language in SID
___________ 68
Change of address notification
_____ 266
Changing a wheel
_______________ 247
Changing bulbs
_________________ 215
Changing wiper blades
___________ 213
Charger/Jump starting ____________ 193
Charging the battery/Jump starting
__ 193
Chassis number
________________ 280
Chassis number, key to
___________ 281
Checks before towing a camper or
trailer
________________________ 181
Child safety
_____________________ 23
Child safety locks, rear doors
_______ 43
Cleaning, engine bay
_____________ 255
Clock
_______________________ 67
, 68
Color code, body
________________ 280
Color code, trim _________________ 280
Compact spare wheel
____________ 246
Compass
______________________ 126
Condensation, ACC
_______________ 84
Coolant
_______________________ 207
Courtesy Headlight Feature
________ 70
Cruise control
__________________ 167
Cup holder
_____________________ 134
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