2004 PORSCHE 911 TURBO wheel

· 6 ·
The new 911 Turbo 6
Drive 22
Chassis 50
Safety 64
Comfort 76
Environment 92
Personalisation 98
Factory collection 911 120
Service 122
Summary 124
Technical data 126
Index 128
The new 911 Turbo |Contents
Variable Turbine Geometry (VTG).
Electronic all-wheel drive.
Just when you thought it couldn’t get
any better…
The new 911 Turbo

· 14 ·· 15 ·The new 911 Turbo |
The new 911 Turbo
The second 911 Turbo, launched
in 1977, developed 300 bhp from
a 3.3-litre intercooled engine.
Brake performance was similarly
enhanced, combining four-piston
aluminium fixed calipers with
cross-drilled discs.
In 1993, Porsche launched the
final 911Turbo to feature dedicated
rear-wheel drive. Based on the
Type 964 platform, it used a
3.6-litre engine to achieve a major
boost in output to 360 bhp.
Its Type 993 successor, launched
in 1995, set a range of new
benchmarks in supercar perform-
ance. All-wheel drive provided
greater active safety as well as
better driving dynamics. The
system also had a rear-axle bias
that retained the familiar Porsche
handling characteristics. Twin
exhaust turbochargers offered
better response and a more
harmonious build-up of power. The
last 911 Turbo to have an air-
cooled engine, it offered maximum
output of 408 bhp from a
3.6-litre displacement.
The first water-cooled 911 Turbo,
the Type 996, made its debut
in the year 2000. Also equipped
with all-wheel drive, it used
VarioCam Plus to achieve a major
improvement in all-round fuel
economy. The engine capacity
remained at 3.6 litres, while
output rose to 420 bhp fo r a
maximum speed of 305 km / h
(190 mph). The Type 996 model
was the first 911 Turbo with the
option of Tiptronic S transmission.
The subsequent launch of the
Turbo S version saw a further
rise in output to 450 bhp.
Now, the evolution of this
remarkable car has reached a
new pinnacle of achievement.
Over the following pages, we
will explore every aspect of the
new 911 Turbo.The first Porsche racing car to
feature turbocharged power made
its debut in the early 1970s. The
12-cylinder engine in the legendary
917 used a twin turbo system to
achieve a colossal 1,000 bhp
.
In 1972, the 917/10 with 5-litre
turbo engine claimed the North
American CanAm
championship.
In the following season, the
917/30, developing 1,100 bhp
from a 5.4-litre unit, became the
most powerful racing Porsche of
all time.
This invaluable race experience
inevitably found its way into our
production
road car development.
Just one year later, in 1974,
the 911 Turbo was born. Preceded
as it was by the 1973 oil crisis, it
was considered a
bold undertakingby Porsche. As history would show,
it was the first of many surprises in
the evolution of this legendary car.
The original 911 Turbo featured
widened wheel arches as well as
specially developed front and rear
spoilers. These major aerodynamic
refinements were essential
requirements given the increased
engine performance. Developing260 bhp, the first 911 Turbo could
reach 100 km / h (62 mph) in as
little as 5.5 seconds. Maximum
torque output of 343 Nm was
unprecedented in a 3-litre engine.
This exceptional performance
necessitated a new gearbox
design featuring specially
reinforced gears. Thus began a
new type of Porsche that would
soon acquire mythical status.
911 Turbo 3.0 (1974), 911 Turbo (2006)

To apply these benefits efficiently
to the road, we required another
innovation in sportscar design: all-
wheel drive with Porsche Traction
Management (PTM). Using an
electronically controlled multi-plate
clutch, this intelligent technology
provides variable drive to each
axle. The front/rear split is con-
tin
uously adjusted based on current
road conditions and driver inputs.
Although biased towards the rear,
the front receives more power
whenever the situation requires.
Porsche Traction Management
is specifically designed to
optimise driving dynamics. The
additional traction provided by
both the all-wheel drive system
and PTM represents a major
improvement in active safety,
especially in the wet or on snow.
Another benchmark technology
on the new 911 Turbo is the
standard braking system. The
front and rear discs have a
generous diameter of 350 mm.On the optional Porsche Ceramic
Composite Brake (PCCB), the
front diameter is increased to
380 mm.
Other standard features on the
new 911 Turbo include a new
evolution of Porsche Stability
Management (PSM) as well as
Porsche Active Suspension
Management (PASM) featuring
electronic damper control.
A
limited-slip differential is available
for the rear axle as an option.
For even greater performance, the
car can be equipped with the
optional Sport Chrono Package
Turbo. Key features include
an ‘overboost’ function which
provides as much as 60 Nm
of additional torque under
acceleration. When the throttle
is fully open, the boost pressure
is increased temporarily by
approximately 0.2 bar. The
electronic throttle map is
also adjusted to give a more
dynamic response to pedal
inputs.
Other modifications when ‘Sport’
mode is selected include a major
rise in the trigger threshold used
by Porsche Stability Management
(PSM). The all-wheel drive system
featuring PTM provides a similar
increase in driver involvement
by sending a greater proportion
of drive torque directly to the
rear wheels. PASM provides a
stiffer suspension setup enabling
faster turn-in and better road
contact.
Another major development
on the new 911 Turbo is the
car’s lightweight design and
construction. The doors and front
lid are made from aluminium
which offers a range of benefits
in terms of both performance
and economy. Every gram of
weight on every component
is there for a specific reason.
As a result, the standard model (with six-speed manual gearbox)
weighs just 1,585 kg. Even more
impressive are the power-to-
weight ratio of 302.8 bhp per
tonne and surprisingly low fuel
consumption.This powerful potential is, of
course, matched by exemplary
ride quality on every type of
road. This rare combination of
performance and comfort is one of the distinguishing features
of the 911 Turbo.
· 18 ·· 19 ·The new 911 Turbo |
The new 911 Turbo

· 22 ·
provide effective protection
against stone chips.
Elegantly matched to the exterior
of the car is the all-new wheel
design. The 19-inch forged alloys
have a standard two-tone finish
as well as wide, low-profile tyres.
The standard tyre dimensions
are 235/35 ZR 19 (front) and
305/30 ZR 19 (rear).
The interior of the car is equally
compelling and entirely designed
around the driver. The high-quality
surfaces include a full leather
finish on the standard electric
seats as well as the dashboard,
doors and rear side panels. Two
sports seat options are also
available, one featuring adaptive
adjustment. The standard
equipment package includes a
new gear-knob design – created
exclusively for the 911 Turbo –
· 21 ·The new 911 Turbo |
The new 911 Turbo
The extreme capability of the new
911 Turbo is elegantly enclosed in
a highly distinctive exterior. While
signalling the unique athleticism of
the car, it remains unmistakably 911.
The aerodynamics are exceptionally
well balanced, with positive
downforce at the rear. The drag
coefficient is remarkably low
at just 0.31. With its streamlined
shape and lightweight build,
the new 911 Turbo offers excellent
fuel economy as well as super-
lative performance.The standard Bi-Xenon headlights
with integral cleaning system
are compact, stylish and elegantly
incorporated within the new
front-end design. The front apron
moulding is an entirely new
development, featuring high-
performance LED indicators in
the outer air intake ducts. The
compact front foglights are
neatly positioned on the outer
edges of the front apron.
The side air intakes, to the rear
of the doors, provide optimum air
delivery to the twin intercoolerunits. Equally efficient are the
cooling air ducts to the front and
rear brake assemblies. This
enhanced cooling action is an
important factor in the excellent
performance of the standard
braking system.
The body of the car is much wider
across the rear than the front. A
generous wheel track is combined
with wider tyres to achieve
enormous lateral grip. The engine
lid is another totally new design
and features an integral bi-plane
rear spoiler. The
upper wing
element is automatically
raised at
approximately 120 km / h (75 mph)
and lowered at around 60 km / h
(37 mph).
The rear apron moulding has also
been redesigned to blend with
the rest of the car. The side air
outlets and fully enclosed twin
tailpipes are a further indication of
the power within. Black plastic
sills along the sides of the body
· 20 ·
Some say power is all about muscle.
For us, it starts with the mind.
Drive
Poised for action, yet always relaxed.
Designing the new 911 Turbo.
Rear wing retracted
Rear wing deployed
and a three-spoke sports steering
wheel featuring 40 mm of height
and reach adjustment.
The overall design of the
new 911 Turbo marks another
new phase in the ongoing
evolution of this remarkable car.
Wholly integral to the fundamental
vehicle concept, every detail
is a direct expression of power,
composure and comfort.

Tiptronic S, the new 911 Turbo
requires just 3.7 seconds to
reach 100 km / h (62 mph), and
just 12.2 seconds for 200 km / h
(124 mph). Facilitating this
performance is the additionaltraction provided by the new
electronically controlled all-wheel
drive system (see page 48).
In appropriate track conditions,
the car’s maximum speed is
310 km / h (193 mph).
· 29 ·The new 911 Turbo |
Drive
Every 911 shares the same
fundamental engine charac-
teristics. Key among these are
the ‘flat-six’ cylinder layout
and rear-mounted installation.
There is, however, one essential
feature that is unique to the
911 Turbo. The twin turbocharger
system that gives the car its name
now includes Variable Turbine
Geometry (see page 32). Thus
equipped, the 3.6-litre engine
develops 353 kW (480 bhp) at6,000 rpm. Weighing 1,585 kg,
the standard 911 Turbo (with
manual gearbox) has an excellent
power-to-weight ratio of
302.8 bhp per tonne. Specific
power output is 133 bhp per
litre of engine displacement.
Maximum torque is a phenomenal
620 Nm, rising to 680 Nm with
the overboost function in the
optional Sport Chrono Package
Turbo (see page 60). Thanks
to VarioCam Plus (see page 38)and the new turbocharger system,
all of that torque is fully available
between 1,950 and 5,000 rpm.
The resulting acceleration is
inspirationally quick. Equipped with
· 28 · · 27 ·The new 911 Turbo |
Drive
Engine.
Heart and soul of the new 911 Turbo.
911 Turbo engine

· 36 · · 35 ·· 37 ·The new 911 Turbo |
Drive
Guide vanes open Guide vanes closedGuide vanes open Guide vanes closed
The capability of the engine can
be further enhanced by selecting
‘Sport’ mode on the optional Sport
Chrono Package Turbo (see page
60). Under full acceleration, the
boost is temporarily increased by
approximately 0.2 bar. During this
phase, the engine develops as
much as 60 Nm of additional
torque.
Matching the superlative
performance of the car is the
efficiency with which it is
generated. In spite of the increase
in power and torque, the new
911 Turbo offers a further
reduction in fuel consumption.
1
2
3
4
5
6
7
8
9
10
1. Turbine casing
2. Movable guide vanes
3. Turbine wheel4. Electric motor for guide
vane adjustment
5. Guide vane adjuster
6. Compressor casing7. Compressor wheel
8. Excess-pressure valve
9. Oil inlet
10. Coolant inlet340 500 540
580
620 660 700
220 240
260
280
300
1500
7500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000
380 420
460
1000
Power (kW)
Engine speed (rpm)
620 Nm
120 140
160
180
200
Torque (Nm)
680 Nm
740 320
340 360380780 820860
353 kW (480 bhp)
911 Turbo
911 Turbo overboost

Engine cooling.
The 911 Turbo engine features
cross-flow water cooling with fully
integrated coolant management.
This technology ensures a
consistent flow of coolant to each
of the engine’s cylinders. All
coolant passages are integral to
the block, thus eliminating the
need for external hoses. Each
cylinder receives a fresh supply
of coolant which has not been
pre-warmed by the engine. As well
as improving reliability, this
helps to minimise maintenance
requirements. Waste heat from
the oil is transferred to the
coolant via two oil/water heat
exchangers. The coolant is routed
through twin radiator modules
ahead of the front wheels and a
centrally placed unit in the nose.
Engine management.
Optimum performance is assured
at all times with the aid of
the Motronic ME7.8.1 engine
management system. On the new
911 Turbo, this powerful ECU is
responsible for all engine-related
functions and assemblies (see
diagram). Key among these are
the Variable Turbine Geometry
(VTG), VarioCam Plus and
electronic throttle system – one
of the essential prerequisites
for the standard Porsche Stability
Management (PSM). The results:
optimum economy, emissions
and performance, regardless of
driving style.Another important task performed
by the engine management
system is cylinder-specific knock
control. By preventing pre-ignition
at high engine speeds, this
function can avert costly damage
to the pistons and cylinders. Since
temperatures tend to vary in
different parts of the engine, each
cylinder is monitored separately.
If a risk is detected, the individual
ignition timing is adjusted.
The EU-compliant on-board
diagnostics system provides
continuous fault detection and
early warning for the exhaust
and fuel supply systems. The
resulting benefits are active
prevention of harmful emissions
as well as consistent rates of
fuel consumption.
· 40 ·· 41 ·The new 911 Turbo |
Drive
Input data Used to regulate /control
Engine management system
(Motronic ME7.8.1)
Engine load
Pressure upstream from throttle
Throttle-valve angle
Engine speed (from crankshaft)
Camshaft phase angles
Throttle-pedal position
Lambda signal
Knock sensor signal
Ignition
Fuel injection
Throttle valve
Heating elements in lambda sensors
Fuel pump
Fuel-tank venting
CAN interface to
all-wheel drive control unit CAN interface to transmissionMoment interface to Porsche
Stability Management (PSM)
VarioCam Plus
– camshaft phase angle
– valve lift control
Electronic controller for
Variable Turbine Geometry (VTG)
Bypass valve
Secondary air injection
Engine-bay fan
Starter
On-board diagnostics
Air-conditioning compressor
Interface to instrument cluster
Radiator fans
Vehicle speed
Air-conditioning settings
Engine immobiliser status
Clutch pedal switch
Ambient air pressure
Temperatures
– coolant
– airflow upstream from throttle
– engine oil
– air in engine compartment
– ambient air
Exhaust-gas temperature

are reduced thanks to lengthy
replacement intervals for both
the engine oil (18,000 miles) and
air filter unit (36,000 miles). The
spark plugs require changing after
36,000 miles or a maximum of
every four years. The generator,
power-steering pump and air-
conditioning compressor are all
driven by a single self-adjusting
belt with a service life of 54,000
miles. The hydraulic tappets
provide automatic adjustment of
all valve clearances, while the
drive chains on the camshafts
and auxiliary shafts will also last
the life of the car.
Basic servicing is required after
18,000 miles or a maximum of
two years on the road. The first
major service is due at 36,000
miles or every four years at the
latest. The results: lower running
costs and virtually uninterrupted
enjoyment from your Porsche.
Exhaust system.
The exhaust system on the
911 Turbo is made from highly
durable stainless steel. The
system consists of two separate
tracts, one for each bank of
cylinders. The catalytic converters
are extremely heat-resistant,
yet quick to reach temperature
(and thus optimum performance)
when the engine is started
from cold.Twin lambda sensors in each of
the exhausts enable continuous
monitoring of the combustion
process. An additional pair of
sensors* is used to measure
the efficiency of the catalytic
converters.
Servicing.
Another pleasant surprise on the
new 911 Turbo is the standard
service schedule. Running costs
The new six-speed manual
gearbox in the 911 Turbo is
specifically adapted to the car’s
high levels of engine torque.
Designed primarily for sports
driving, one immediate
characteristic is the perfectly
judged spread betweensuccessive ratios as you upshift
through the gears. The gearshift
throw is short and precise,
with only minimal force required.
Thanks to a dual-mass flywheel,
this uncompromising setup means
there’s never any compromise
in comfort. The linkage provides
a direct connection with the
gearbox while insulating
the lever from engine vibration.
One final detail – the new gear
lever design – is exclusive to
the 911 Turbo.
· 44 ·· 45 ·The new 911 Turbo |
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Six-speed manual gearbox.
Superlative power requires equal precision.
Gear lever exclusive to 911 Turbo* Not in markets with leaded fuel.