2004 PORSCHE 911 TURBO Emissions

Lightweight design.
The six-cylinder boxer engine is
a highly compact unit offering
excellent cylinder charging and
torque characteristics as well
as optimum balance and minimal
vibration. With the cylinders
arranged horizontally on either
side of the crankshaft, the
layout is key to the car’s low
centre of gravity.
The alloy crankcase consists
of two main sections, each
containing one bank of cylinders.
The crankshaft runs in eight main
bearings and is driven by forged
connecting rods. For optimum
durability, we’ve used forged
aluminium pistons running in
Nikasil-coated aluminium liners
and featuring individual oil-spray
cooling. Key benefits include lower
frictional resistance and longer
service life.
The cylinder heads are made
from a lightweight alloy which
is extremely resistant to high
temperature. Each bank of
cylinders has two overhead
camshafts driving a set of four
valves – two inlet and two exhaust
– on each individual cylinder.
The valves are arranged in a ‘V’
configuration and feature a highly
efficient dual-spring design.
Engine performance is further
enhanced with the aid of bothVariable Turbine Geometry (VTG –
see page 32) and VarioCam Plus
(variable valve timing and lift
on inlet side – see page 38). The
benefits are not only greater
power and torque, but also better
fuel economy and lower emissions.
Dry-sump lubrication.
This classic dry-sump system
with separate oil reservoir
ensures consistent oil pressures
throughout the engine. In doing
so, it compensates for even the
most extreme and prolonged
gravitational loads.
After passing through the engine,
every drop of oil is returned
directly to the external reservoir.
The flow is driven by two pairs of
scavenge pumps in the cylinder
heads and a further two pumps in
the crankcase. Gas is removed
from the returning oil by means of
a defoaming device in the
reservoir. As a result, the oil
level in the reservoir remains
virtually constant at all times.
The oil is returned to the
lubrication points in the engine
by means of a dedicated
oil-feed pump. With a further
scavenge pump in each of the
twin turbocharger units, the
new 911 Turbo has a total of nineseparate pumps to drive the
lubrication system.
The oil level can be checked from
inside the car via the standard
on-board computer. This solution
is not only cleaner and more
convenient than a conventional
dipstick, it is also significantly
more accurate.
· 30 ·· 31 ·The new 911 Turbo |
Drive
Main rotating assembly and valve gear

locked, the outermost ring –
which is driven by two large
profile cams – is in direct contact
with the valve. When the pin is
removed, the innermost lifter –
operated by a smaller cam
lobe – has sole influence over the
amount of valve lift. The timing of
each valve is steplessly controlled
by means of an electro-hydraulic
rotary vane adjuster at the head
of the corresponding camshaft.To improve responsiveness
during warm-up in cold weather,
VarioCam Plus will select the
higher valve lift setting and retard
valve timing.
At medium revs and low engine
loads, the lower valve lift setting
is selected and timing advanced in
order to reduce fuel consumption
and emissions. The economy of
the engine is particularly
enhanced at lower engine speeds.
For maximum power and torque,
the higher lift setting is selected
and the timing of the valves is
advanced.
From the driver’s perspective, the
results are clear: copious torque
with exceptional fuel economy,
particularly in comparison with
much larger yet similarly rated
engines.
· 39 ·The new 911 Turbo |
Drive
VarioCam Plus combines variable
valve timing with two-stage valve
lift on each inlet camshaft. The
resulting benefits include greater
power and torque at all engine
speeds, as well as smoother
running, better fuel economy and
fewer exhaust emissions.Essentially, VarioCam Plus offers
two engines in one. The first is
designed for normal road driving,
the second for high-performance
use. The system switches
seamlessly between the two
as driver inputs change. All
operations are centrally controlled
by the engine management
system. The result: emphaticacceleration and smoother
running.
The two-stage lift mechanism on
each inlet valve consists of an
electro-hydraulically switchable
tappet. Each of the 12 tappets
has two concentric lifters which
can be locked together by means
of a pin. When the tappets are
· 38 ·
VarioCam Plus.
Optimum valve timing, optimum valve lift, in all load conditions.

Engine cooling.
The 911 Turbo engine features
cross-flow water cooling with fully
integrated coolant management.
This technology ensures a
consistent flow of coolant to each
of the engine’s cylinders. All
coolant passages are integral to
the block, thus eliminating the
need for external hoses. Each
cylinder receives a fresh supply
of coolant which has not been
pre-warmed by the engine. As well
as improving reliability, this
helps to minimise maintenance
requirements. Waste heat from
the oil is transferred to the
coolant via two oil/water heat
exchangers. The coolant is routed
through twin radiator modules
ahead of the front wheels and a
centrally placed unit in the nose.
Engine management.
Optimum performance is assured
at all times with the aid of
the Motronic ME7.8.1 engine
management system. On the new
911 Turbo, this powerful ECU is
responsible for all engine-related
functions and assemblies (see
diagram). Key among these are
the Variable Turbine Geometry
(VTG), VarioCam Plus and
electronic throttle system – one
of the essential prerequisites
for the standard Porsche Stability
Management (PSM). The results:
optimum economy, emissions
and performance, regardless of
driving style.Another important task performed
by the engine management
system is cylinder-specific knock
control. By preventing pre-ignition
at high engine speeds, this
function can avert costly damage
to the pistons and cylinders. Since
temperatures tend to vary in
different parts of the engine, each
cylinder is monitored separately.
If a risk is detected, the individual
ignition timing is adjusted.
The EU-compliant on-board
diagnostics system provides
continuous fault detection and
early warning for the exhaust
and fuel supply systems. The
resulting benefits are active
prevention of harmful emissions
as well as consistent rates of
fuel consumption.
· 40 ·· 41 ·The new 911 Turbo |
Drive
Input data Used to regulate /control
Engine management system
(Motronic ME7.8.1)
Engine load
Pressure upstream from throttle
Throttle-valve angle
Engine speed (from crankshaft)
Camshaft phase angles
Throttle-pedal position
Lambda signal
Knock sensor signal
Ignition
Fuel injection
Throttle valve
Heating elements in lambda sensors
Fuel pump
Fuel-tank venting
CAN interface to
all-wheel drive control unit CAN interface to transmissionMoment interface to Porsche
Stability Management (PSM)
VarioCam Plus
– camshaft phase angle
– valve lift control
Electronic controller for
Variable Turbine Geometry (VTG)
Bypass valve
Secondary air injection
Engine-bay fan
Starter
On-board diagnostics
Air-conditioning compressor
Interface to instrument cluster
Radiator fans
Vehicle speed
Air-conditioning settings
Engine immobiliser status
Clutch pedal switch
Ambient air pressure
Temperatures
– coolant
– airflow upstream from throttle
– engine oil
– air in engine compartment
– ambient air
Exhaust-gas temperature

Tiptronic S also includes a warm-
up function designed to minimise
exhaust emissions. When the
car is started, the engine speed is
increased so that the catalytic
converters reach their optimum
operating temperature within the
shortest possible time. braking on descent. This, of
course, helps to reduce the
load on the braking system. If
traction is lost under braking
in the wet or on snow, the system
automatically changes up to
restore lateral grip and bring the
car back into line. there is no need to use a kick-
down function. Unlike conventional
automatic systems, Tiptronic S
does not shift up when the throttle
is released, thus enabling
optimum acceleration when exiting
a corner with no loss of stability
due to changes in load. Mid-corner
gearshifts are also prevented,
thereby enhancing stability and
safety. Under heavy braking, the
system shifts down, using engine
braking to slow the car. The
function is enabled during high-
performance use when the driver
releases the throttle to apply
the brake within a period of
1.5 seconds. These active
downshifts enhance the car’s
performance, particularly when
braking for a corner. Under
prolonged braking, additional
downshifts are performed based
on the amount of brake force
applied. An incline sensor
improves uphill acceleration and
makes better use of engine
The 911 Turbo is available with
optional five-speed Tiptronic S
offering a highly rapid gearshift
action. This versatile option offers
fully automatic five-speed
operation as well as direct manual
control.
In manual mode, you can change
gear by hand using gearshift
controls on the steering wheel.
Simply press up to change up,
and down to change down. The
clutch function is fully automatic.In automatic mode, the standard
gearshift pattern, designed
for maximum fuel economy, can
be steplessly varied up to a
dedicated ‘Sport’ configuration
for optimum high-performance
driving. Each gearshift point is
automatically selected based on
current driving style and road
conditions. Within a short space
of time, you’ll develop a feel for
the system and begin to influence
gearshifts using the throttle alone.
The benefits of Tiptronic S are
particularly apparent when
exploring the car’s potential. Even
in automatic, the rapid gearshift
action enables remarkable agility
under acceleration. The imme-
diacy of response, with virtually
no interruption in drive, is now
more than comparable with a
Porsche manual gearbox. At just
3.7 seconds, the new 911 Turbo
with Tiptronic S is 0.2 seconds
quicker to 100 km / h (62 mph)
than the standard manually
equipped car.
While still in automatic, you can
change gear by hand using the
rocker controls on the steering
wheel. If there is no manual input
for a period of 8 seconds,
the system reverts to automatic
mode.
If the car is driven more assertively,
the system automatically selects
the ‘Sport’ gearshift pattern, i.e.,
· 46 ·· 47 ·The new 911 Turbo |
Drive
Tiptronic S gear selector lever Tiptronic S control on steering wheel
Tiptronic S.
Manual and automatic in one versatile solution.

At Porsche, we’re exploring every
possibility to improve the environ-
mental compatibility of our cars:
modern materials, reduced fuel
consumption, cleaner emissions,
fewer pollutants and better
recyclability. This commitment is a
Porsche tradition that began in
the 1960s. With the latest evolutionof the 911 Turbo, the rewards are
even greater than ever.
Exhaust emission control.
Combine engineering expertise
with a commitment to the
environment and the resulting
benefits are twofold: exceptional
performance and lower emissions.
One of the cleanest sportscars
in the world today, the new
911 Turbo easily complies with
both the stringent Euro 4 standard
in the European Union as well
as LEV II regulations in the United
States.The technologies used to achieve
this compliance include twin
‘lambda’ or oxygen sensors for
each of the two cylinder banks.
One pair of sensors is used to
measure the levels of oxygen in
each of the twin exhaust tracts.
An additional pair of sensors –
again, one in each tract – enablethe engine management system
to monitor the efficiency of the
catalytic converters.*
Recycling.
Lightweight construction, long-
term durability, exceptional
recyclability: just three of the
techniques employed by Porsche
to improve the environmental
compatibility of our cars.
On the new 911 Turbo, we’ve
used weight-saving design and
lightweight materials to achieve
excellent fuel economy.
All materials and manufacturing
processes have been carefully
selected and specifically refined
to reduce any impact on the
environment. A prime example is
the twin exhaust system, which is
made entirely from stainless steel.
All lightweight materials are easily
recyclable, while the variety ofsynthetics has been significantly
reduced. Recycled plastics are
used in every area of the car
where our exacting specifications
allow. To simplify processing, all
materials are labelled for separate
recycling. Approximately 85 % of
today’s 911 Turbo is compatible
with current recycling techniques.
Water-based paints are used
throughout the car, thus reducing
the need for chemical solvents in
both production and subsequent
servicing. Other harmful materials
omitted from the vehicle include
asbestos, CFCs, and components
manufactured using CFCs.
The result is a car in which
environmental protection is an
integral part of the overall design.
· 94 ·· 95 ·The new 911 Turbo |
Environment
* Not in markets with leaded fuel.
The 911 Turbo is dedicated to performance.
Also with respect to the environment.

· 126 ·· 127 ·
Technical data911 Turbo
WeightsManual/ Tiptronic S
Unladen weight (DIN)1,585 kg/1,620 kg
Unladen weight (EC)*1,660 kg/1,695 kg
Permissible gross weight1,950 kg/1,980 kg
PerformanceManual/ Tiptronic S
Top speed310 km / h/310 km / h (193 mph/193 mph)
0 –100 km / h (0 – 62 mph)3.9 secs/3.7 secs
0 –160 km / h (0 – 99 mph)8.4 secs/7.8 secs
0 – 200 km / h (0 –124 mph)12.8 secs/12.2 secs
Flexibility 80 –120 km / h 3.8 secs/3.5 secs
(50 –75 mph) in second highest gear
Fuel consumption/emissionsManual/ Tiptronic S
In accordance with 80 / 1268 /EC as valid at time of going to press**
Urban18.8/19.8 l/100 km (15.0/14.3 mpg)
Extra urban9.5/9.6 l/100 km (29.7/29.4 mpg)
Combined12.8/13.6 l/100 km (22.1/20.8 mpg)
CO2emissions307/326 g/km
Dimensions /aerodynamics
Length4,450 mm
Width1,852 mm
Height1,300 mm
Wheelbase2,350 mm
Luggage compartment volume105 litres
Tank capacity 67 litres
(refill volume)
Drag coefficient
0.31
911 Turbo
Engine
Cylinders6
Displacement3,600 cm3
Max. power (DIN)353 kW (480 bhp)
at6,000 rpm
Max. torque620 Nm (with overboost: 680 Nm)
at1,950 – 5,000 rpm (with overboost: 2,100 – 4,000 rpm)
Compression ratio9.0 :1
Transmission
LayoutAll-wheel drive with electronically controlled multi-plate clutch
Manual gearbox6-speed
Tiptronic S (optional)5-speed
Chassis
Front axleMcPherson-strut suspension
Rear axleLSA multi-link suspension
SteeringVariable steering ratio, power-assisted (hydraulic)
Turning circle10.9 m
Brakes6-piston monobloc aluminium fixed calipers at front, `
4-piston monobloc aluminium fixed calipers at rear,
discs internally vented and cross-drilled
Vehicle stability systemPSM (updated version)
Anti-lock braking systemABS 8.0
WheelsFront: 8.5J x 19 ET 56
Rear: 11J x 19 ET 51
Ty r e sFront: 235/35 ZR 19
Rear: 305/30 ZR 19* Weight is calculated in accordance with the relevant EC Directives and is valid for standard specification vehicles only.
Optional equipment means greater weight. The figure given includes 68 kg for the driver and 7 kg for luggage.
** Provisional data only. Final data unavailable at the time of going to press.

L
Leather 104, 112
Limited-slip differential,
mechanical 56
Loudspeakers 90
LSA concept 53
Lubrication 31
Luggage compartment 84
M
Manual gearbox 45
Materials 95
MOST
®bus 90
MP3 playback 86
Multifunction steering wheel 78
Multi-plate clutch,
electronically controlled 48
N
Navigation expansion module 87
Navigations system 87
Noise 97
O
On-board computer 88
On-board diagnostics 40
Optional equipment 108
P
ParkAssist 82
Performance display 60
Personalisation 98
Porsche Active Suspension
Management (PASM) 56
Porsche Ceramic
Composite Brake (PCCB) 70
Porsche Communication
Management (PCM) 86
Porsche Side Impact
Protection (POSIP) 75
Porsche Stability
Management (PSM) 58
Porsche Traction
Management (PTM) 48
R
Rear wiper 83
Recycling 95
Roof transport system 84
S
Safety, active 66
Safety, passive 72
Seats 80
Seats, rear 81
Service 122
Servicing 44, 97
Sport button 60
Sport Chrono Package Turbo 60Sports seats 80
Sports seats, adaptive 80
Steering 54
Stereo lambda control 44
Sunroof, slide/tilt 83
Suspension 52
T
Tandem brake booster 69
Technical data 126
Telephone 89
Timer 60
Tiptronic S 46
Transmission 126
Tyre Pressure
Monitoring (TPM) 55
V
Variable Turbine
Geometry (VTG) 32
Variable valve timing 39
VarioCam Plus 38
Vehicle tracking system 84
W
Water- cooling 40
‘Welcome Home’ lighting 82
Wheels 55
Wood, macassar 115
Wood, sycamore 116
· 129 ·
A
Air conditioning, automatic 79
Airbags 74
Alloy engine 30
All-wheel drive 48
Aluminium Look 118
Antenna diversity 88
Anti-theft protection 84
Audio system 86, 119
AudioPilot
®91
Axle concept 52
Axle, front 52
Axle, rear 53
B
Bi-Xenon lighting 66
Bodyshell 72
BOSE
®Surround
Sound System 90
Boxer engine 28, 30
Braking system 68
C
Carbon 117
Catalytic converters 44
CD autochanger 89, 119
Ceramic brakes 70
Child seats 81
Colours 100
Colours, interior 104
Colours, special interior 105
Communication 119
Cross-flow cooling 40
Cruise control 83
D
Design 20
Driver memory function 63
Dry-sump lubrication 31
DVD navigation drive 87
E
Electronic logbook 89
Emissions control 94
Engine management system 40
Exhaust system 44
F
Factory collection 120
Fire extinguisher 82, 111
Foglights 67
Fuel injection, sequential 42
Fuel system 97
G
GPS navigation system 87
GSM telephone 89
H
HomeLink®83
Hot-dip galvanised sheet steel 73
I
Ignition 43
Instruments 79
Interior 78
K
Knock control,
cylinder-specific 40
· 128 ·
Index