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DIAGNOSTIC PROCEDURE
1 INSPECTION START
Start engine.
Is engine running?YesorNo
Ye s EGO TO 14.
No EGO TO 2.
2 CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminal 38 and ground with CONSULT-II or tester.
SEF397Y
OK or NG
OK EGO TO 4.
NG EGO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
I Harness for open or short between ECM and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
4 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 39, 43, 106, 112, 118 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 6.
NG EGO TO 5.
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-82
http://vnx.su/
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7 CHECK ECM POWER SUPPLY CIRCUIT-III
1. Disconnect ECM relay.
MEC021E
2. Check voltage between relay terminals 2, 3 and ground with CONSULT-II or tester.
MEC978DVoltage: Battery VoltageOK or NG
OK EGO TO 9.
NG EGO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
I 15A fuse
I Harness for open or short between ECM relay and battery
ERepair open circuit or short to ground or short to power in harness or connectors.
9 CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 4 and ECM relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 11.
NG EGO TO 10.
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-84
http://vnx.su/
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10 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F66 (LHD models)
I Harness for open or short between ECM and ECM relay
ERepair open circuit or short to ground or short to power in harness or connectors.
11 CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Check harness continuity between ECM terminals 56, 61, 116 and ECM relay terminal 5. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 13.
NG EGO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F66 (LHD models)
I Harness for open or short between ECM and ECM relay
ERepair open circuit or short to ground or short to power in harness or connectors.
13 CHECK ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between ECM relay terminals 3 and 5, 6 and 7.
SEF296X
OK or NG
OK EGO TO 14.
NG EReplace ECM relay.
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-85
http://vnx.su/
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14 CHECK ECM POWER SUPPLY CIRCUIT-V
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ªONº.
3. Check voltage between ECM terminal 102 and ground with CONSULT-II or tester.
SEF290Z
OK or NG
OK EGO TO 16.
NG EGO TO 15.
15 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
I Harness for open or short between ECM and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
16 CHECK ECM POWER SUPPLY CIRCUIT-VI
1. Turn ignition switch ªOFFº.
2. Disconnect ECM relay.
MEC021E
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminals 56, 61, 116 and ECM relay terminal 5. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 18.
NG EGO TO 17.
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-86
http://vnx.su/
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17 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F66 (LHD models)
I Harness for open or short between ECM and ECM relay
ERepair open circuit or short to ground or short to power in harness or connectors.
18 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals 39, 43, 106, 112, 118 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 20.
NG EGO TO 19.
19 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F108, E225
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between ECM and engine ground
ERepair open circuit or short to ground or short to power in harness or connectors.
20 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-87
http://vnx.su/
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Wiring Diagram
LHD MODELS
YEC173A
DTC 0102 MASS AIR FLOW SENZD30DDTi
EC-90
http://vnx.su/
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RHD MODELS
YEC174A
DTC 0102 MASS AIR FLOW SENZD30DDTi
Wiring Diagram (Cont'd)EC-91
http://vnx.su/
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3 CHECK MAFS GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
MEC994D
3. Check harness continuity between mass air flow sensor terminal 3 and engine ground. Refer to Wiring Diagram.Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F135, M842 (RHD models)
I Harness for open or short between mass air flow sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK MAFS INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between mass air flow sensor terminal 5 and ECM terminal 35. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 7.
NG EGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F135, M842 (RHD models)
I Harness for open or short between mass air flow sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0102 MASS AIR FLOW SENZD30DDTi
Diagnostic Procedure (Cont'd)
EC-93
http://vnx.su/