MOST COMMON FACTORS
CONTRIBUTING TO VEHICLE
CORROSION
1. The accumulation of moisture-retaining dirt
and debris in body panel sections, cavities,
and other areas.
2. Damage to paint and other protective coat-
ings caused by gravel and stone chips or
minor traffic accidents.
ENVIRONMENTAL FACTORS
INFLUENCE THE RATE OF
CORROSION
Moisture
Accumulation of sand, dirt and water on the ve-
hicle body underside can accelerate corrosion.
Wet floor coverings will not dry completely inside
the vehicle, and should be removed for drying to
avoid floor panel corrosion.
Relative humidity
Corrosion will be accelerated:
cin areas of high relative humidity.
cin areas where the temperatures stay above
freezing.
cwhere atmospheric pollution exists.
cwhere road salt is used.
Temperature
High temperatures accelerate the rate of corro-
sion to those parts which are not well ventilated.
Air pollution
Industrial pollution, the presence of salt in the air
in coastal areas, or heavy road salt use acceler-
ates the corrosion process. Road salt also accel-
erates the disintegration of paint surfaces.
TO PROTECT YOUR VEHICLE
FROM CORROSION
cWash and wax your vehicle often to keep the
vehicle clean.
cAlways check for minor damage to the paint
and repair it as soon as possible.
cKeep drain holes at the bottom of the doors
open to avoid water accumulation.
cCheck the underbody for accumulation of
sand, dirt or salt. If present, wash with water
as soon as possible.
CAUTION
cNEVER remove dirt, sand or other de-
bris from the passenger compartment
by washing it out with a hose. Remove
dirt with a vacuum cleaner or broom.cNever allow water or other liquids to
come in contact with electronic compo-
nents inside the vehicle as this may
damage them.
Chemicals used for road surface de-icing are
extremely corrosive. They accelerate corrosion
and deterioration of underbody components
such as the exhaust system, fuel and brake lines,
brake cables, floor pan and fenders.
In winter, the underbody must be cleaned
periodically.
For additional protection against rust and corro-
sion, which may be required in some areas, con-
sult a NISSAN dealer.
CORROSION PROTECTION
Appearance and care7-5
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X
Windshield defrosterCheck that the air
comes out of the defroster outlets properly and in
sufficient quantity when operating the heater or
air conditioner.
Under the hood and vehicle
The maintenance items listed here should be
checked periodically (for example, each time you
check the engine oil or refuel) .
Battery*Check the fluid level in each cell. It
should be between the MAX and MIN lines. Ve-
hicles operated in high temperatures or under
severe conditions require frequent checks of the
battery fluid level.
Brake fluid levels*Make sure that the brake
fluid level is between the MIN and MAX lines on
the reservoir.
Engine coolant level*Check the coolant level
when the engine is cold.
Engine drive belts*Make sure the drive belts
are not frayed, worn, cracked or oily.
Engine oil level*Check the level after parking
the vehicle on a level surface with the engine off.
Wait more than 10 minutes for the oil to drain
back into the oil pan.
Exhaust systemMake sure there are no loose
supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell ofexhaust fumes, immediately have the exhaust
system inspected by a NISSAN dealer. See the
carbon monoxide warning in the “Starting and
driving” section of this manual.
Fluid leaksCheck under the vehicle for fuel, oil,
water or other fluid leaks after the vehicle has
been parked for a while. Water dripping from the
air conditioner after use is normal. If you should
notice any leaks or if gasoline fumes are evident,
check for the cause and have it corrected imme-
diately.
Power steering fluid level* and linesCheck
the level when the fluid is cold, with the engine
off. Check the lines for proper attachment, leaks,
cracks, etc.
Radiator and hosesCheck the front of the
radiator and clean off any dirt, insects, leaves,
etc., that may have accumulated. Make sure the
hoses have no cracks, deformation, rot or loose
connections.
UnderbodyThe underbody is frequently ex-
posed to corrosive substances such as those
used on icy roads or to control dust. It is very
important to remove these substances from the
underbody, otherwise rust may form on the floor
pan, frame, fuel lines and exhaust system. At the
end of winter, the underbody should be thor-
oughly flushed with plain water, in those areaswhere mud and dirt may have accumulated. See
the “Appearance and care” section of this
manual.
Windshield washer fluid*Check that there is
adequate fluid in the reservoir.
8-4Maintenance and do-it-yourself
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X
When performing any inspection or maintenance
work on your vehicle, always take care to prevent
serious accidental injury to yourself or damage to
the vehicle. The following are general precau-
tions which should be closely observed.
WARNING
cPark the vehicle on a level surface, ap-
ply the parking brake securely and
block the wheels to prevent the vehicle
from moving. Move the shift selector
lever to P (Park) .
cBe sure the ignition key is in the OFF or
LOCK position when performing any
parts replacement or repairs.
cNever leave the engine or automatic
transmission related component har-
nesses disconnected while the ignition
switch is in the ON position.
cNever connect or disconnect the battery
or any transistorized component while
the ignition switch is in the ON position.
c
Your vehicle is equipped with an auto-
matic engine cooling fan. It may come on
at any time without warning, even if the
ignition key is in the OFF position and the
engine is not running. To avoid injury,always disconnect the negative battery
cable before working near the fan.
cIf you must work with the engine run-
ning, keep your hands, clothing, hair
and tools away from moving fans, belts
and any other moving parts.
cIt is advisable to secure or remove any
loose clothing and remove any jewelry,
such as rings, watches, etc. before
working on your vehicle.
cAlways wear eye protection whenever
you work on your vehicle.
cIf you must run the engine in an en-
closed space such as a garage, be sure
there is proper ventilation for exhaust
gases to escape.
cNever get under the vehicle while it is
supported only by a jack. If it is neces-
sary to work under the vehicle, support
it with safety stands.
cKeep smoking materials, flame and
sparks away from the fuel tank and
battery.
cOn gasoline engine models with the
multiport fuel injection (MFI) system,
the fuel filter or fuel lines should beserviced by a NISSAN dealer because
the fuel lines are under high pressure
even when the engine is off.
CAUTION
cDo not work under the hood while the
engine is hot. Turn the engine off and
wait until it cools down.
cAvoid contact with used engine oil and
coolant. Improperly disposed engine
oil, engine coolant and/or other vehicle
fluids can damage the environment. Al-
ways conform to local regulations for
disposal of vehicle fluid.
This “Maintenance and do-it-yourself” section
gives instructions regarding only those items
which are relatively easy for an owner to perform.
A genuine NISSAN service manual is also avail-
able. See “Owner’s Manual/Service Manual or-
der information” in the “Technical and consumer
information” section of this manual.
You should be aware that incomplete or improper
servicing may result in operating difficulties or
excessive emissions, and could affect warranty
coverage.If in doubt about any servicing,
have it done by a NISSAN dealer.
MAINTENANCE PRECAUTIONS
Maintenance and do-it-yourself8-5
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X
7. Refill engine with recommended oil through
the oil filler opening, then install the oil filler
cap securely.
See “Capacities and recommended
fuel/lubricants” in the “Technical and con-
sumer information” section of this manual for
drain and refill capacity.
The drain and refill capacity depends on the
oil temperature and drain time. Use these
specifications for reference only. Always use
the dipstick to determine when the proper
amount of oil is in the engine.
8. Start the engine. Check for leakage around
the drain plug and oil filter. Correct as re-
quired.
9. Turn the engine off and wait more than 10
minutes. Check the oil level with the dipstick.
Add engine oil if necessary.
CHANGING ENGINE OIL FILTER
1. Park the vehicle on a level surface and apply
the parking brake.
2. Turn the engine off.
3. Place a large drain pan under the oil filter.
4. Loosen the oil filter with an oil filter wrench
by turning it counterclockwise. Then remove
the oil filter by turning it by hand.
CAUTION
Be careful not to burn yourself. The engine
oil may be hot.5. Wipe the engine oil filter mounting surface
with a clean rag.
Be sure to remove any old gasket material
remaining on the mounting surface of the
engine.
6. Coat the gasket on the new filter with clean
engine oil.
7. Screw on the oil filter until a slight resistance
is felt, then tighten an additional 2/3 turn.
8. Start the engine and check for leakage
around the oil filter. Correct as required.
9. Turn the engine off and wait more than 10
minutes. Check the oil level. Add engine oil if
necessary.
LDI0373
8-10Maintenance and do-it-yourself
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X
When checking or replacement is required, we
recommend your NISSAN dealer for servicing.
WARNING
cUse only Genuine Nissan Matic J ATF.
Do not mix with other fluids.
cUsing automatic transmission fluid
other than Genuine Nissan Matic J ATF
will cause deterioration in driveability
and automatic transmission durability,
and may damage the automatic trans-
mission, which is not covered by the
NISSAN new vehicle limited warranty.
The specified automatic transmission fluid is also
described on caution labels located in the engine
compartment.The fluid level should be checked using the HOT
MAX range on the power steering fluid reservoir
at fluid temperatures of 122° - 176°F (50° -
80°C) or using the COLD MAX range on the
power steering fluid reservoir at fluid tempera-
tures of 32° - 86°F (0° - 30°C) .
If the fluid is below the MIN line, add Genuine
NISSAN PSF fluid. Remove the cap and fill
through the opening.
CAUTION
cDO NOT OVERFILL.
cRecommended fluid is Genuine
NISSAN PSF or equivalent.For further brake fluid specification information,
refer to “Capacities and recommended
fuel/lubricants” in the “Technical and consumer
information” section of this manual.
WARNING
Use only new fluid from a sealed con-
tainer. Old, inferior or contaminated fluid
may damage the brake system. The use of
improper fluids can damage the brake
system and affect the vehicle’s stopping
ability.
CAUTION
Do not spill the fluid on any painted sur-
faces. This will damage the paint. If fluid is
spilled, immediately wash the surface
with water.WDI0256
5-SPEED AUTOMATIC
TRANSMISSION FLUIDPOWER STEERING FLUID BRAKE FLUID
Maintenance and do-it-yourself8-11
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X
The air cleaner filter should not be cleaned and
reused. Replace it according to the maintenance
intervals shown in the “NISSAN Service and
Maintenance Guide.” When replacing the filter,
wipe the inside of the air cleaner filter housing
and the cover with a damp cloth.
To remove the air cleaner filter:
s1Loosen the screw.
s2Disconnect the electrical connector.
s3Push down on the clips and remove the air
cleaner cover. Remove the air cleaner filter.
WARNING
cOperating the engine with the air
cleaner removed can cause you or oth-
ers to be burned. The air cleaner not
only cleans the air, it stops the flame if
the engine backfires. If it isn’t there, and
the engine backfires, you could be
burned. Do not drive with the air cleaner
removed, and be careful when working
on the engine with the air cleaner
removed.
cNever pour fuel into the throttle body or
attempt to start the engine with the air
cleaner removed. Doing so could result
in serious injury.
IN-CABIN MICROFILTER
The in-cabin microfilter restricts the entry of air-
borne dust and pollen particles and reduces
some objectionable outside odors. The filter is
located behind the glove box. Refer to the
“NISSAN Service and Maintenance Guide” for
change intervals.
To replace the filter, perform the following proce-
dure:1. Remove the two lower glove box screws.
LDI0376WDI0406
AIR CLEANER
8-16Maintenance and do-it-yourself
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X
9 Technical and consumer information
Capacities and recommended fuel/lubricants.........9-2
Fuel recommendation...........................9-3
Engine oil and oil filter recommendation...........9-4
Recommended SAE viscosity number............9-5
Air conditioner system refrigerant and
lubricant recommendations......................9-6
Specifications.....................................9-7
Engine........................................9-7
Wheels and tires...............................9-8
Dimensions and weights........................9-8
When traveling or registering your vehicle in
another country...................................9-9
Vehicle identification...............................9-9
Vehicle identification number (VIN) plate..........9-9
Vehicle identification number
(chassis number)...............................9-9
Engine serial number...........................9-10
F.M.V.S.S. certification label....................9-10
Emission control information label...............9-10
Tire and loading information label................9-11Air conditioner specification label................9-11
Installing front license plate........................9-11
Vehicle loading information........................9-12
Terms........................................9-12
Vehicle load capacity..........................9-12
Securing the load..............................9-14
Loading tips..................................9-14
Measurement of weights.......................9-15
Towing a trailer...................................9-15
Maximum load limits...........................9-15
Towing load/specification chart.................9-17
Towing safety.................................9-17
Flat towing....................................9-23
Snow plow......................................9-24
Uniform tire quality grading........................9-24
Emission control system warranty..................9-25
Reporting safety defects (US only).................9-26
Readiness for inspection/maintenance (I/M) test.....9-26
Owner’s Manual/Service Manual order information . . . 9-27
In the event of a collision.......................9-28
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X
The following are approximate capacities. The actual refill capacities may be a little different. When refilling, follow the procedure
described in the “Maintenance and do-it-yourself” section to determine the proper refill capacity.
Capacity (Approximate)
Recommended Fluids and Lubricants
US measure Imp measure Liter
Fuel 28 gal 23-1/4 gal 105.8 Unleaded gasoline with an octane rating of at least 87 AKI (RON 91)*1
Engine oil *7
Drain and Refill
With oil filter change 6-1/2 qt 5-1/2 qt 6.2 • API Certification Mark *2 *3
• API grade SL, Energy Conserving *2 *3
• ILSAC grade GF-III*2 *3 Without oil filter change 6-1/4 qt 5-1/4 qt 5.9
Cooling system
With reservoir 15-1/4 qt 12-5/8 qt 14.4 50% Genuine NISSAN Long Life Anti-freeze Coolant or equivalent
50% Demineralized or distilled water
Automatic transmission fluid
Refill to the proper level according to the instructions in the
“Maintenance and do-it-yourself” section.Genuine Nissan Matic J ATF *4
Power steering fluid (PSF)Genuine NISSAN PSF or equivalent.*8
Brake fluid
Genuine NISSAN Super Heavy Duty Brake Fluid*5 or equivalent DOT 3 (US FMVSS No. 116)Multi-purpose grease — — — NLGI No. 2 (Lithium Soap base)
Air conditioning system refrigerant — — — HFC-134a (R-134a)*6
Air conditioning system lubricants — — — NISSAN A/C System Lubricant Type DH-PS or equivalent*6
Transfer fluid 2-3/8 qt 2 qt 2.2 Genuine Nissan Matic D ATF (Continental U.S. and Alaska) or Canada NISSAN Automatic
Transmission Fluid*8
Front final drive oil 3-3/8 pt 2-7/8pt 1.6 API GL-5 Viscosity SAE 80W-90*9
Rear final drive oil 3-3/4 pt 3-1/8 pt 1.75 API GL-5 Viscosity SAE 80W-90*9
Windshield washer fluid (shared between
front and rear wipers)1-1/4 gal 1 gal 4.5 Genuine NISSAN Windshield Washer Concentrate Cleaner & Anti-freeze or equivalent
*1: For further details, see “Fuel recommendation.”
*2: For further details, see “Engine oil and oil filter recommendations.”
*3: For further details, see “Recommended SAE engine oil viscosity.”
*4: Using automatic transmission fluid other than Genuine Nissan Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission,
which is not covered by the NISSAN new vehicle warranty.
*5: Available in mainland USA through your NISSAN dealer.
*6: For further details, see “Air conditioner specification label.”
*7: For further details, see “Changing engine oil.”
*8: For Canada, NISSAN Automatic Transmission Fluid (ATF) , DEXRON™ III/MERCON™, or equivalent ATF may also be used.
*9: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0° C (32° F) .
CAPACITIES AND RECOMMENDED
FUEL/LUBRICANTS
9-2Technical and consumer information
ZREVIEW COPY:Ð2004 Pathfinder Armada
(wzw)
Owners Manual(owners)ÐUSA English(nna)
01/14/04Ðtbrooks
X