2004 MITSUBISHI ENDEAVOR service

Fig. 32: Identifying Special Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< DRIVE SHAFT INSTALLATION
>>B< CAUTION: When installing the drive shaft, be careful that the
spline part of the drive shaft does not damage the oil
seal.
CAUTION: Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage to wheel
bearing before tightening drive shaft nut fully.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 35: Identifying Lubrication Points For Axle

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINTS <>BALLS REMOVAL Remove the balls from the DOJ ca
ge.
CAUTION: Do not mix old and new or different types of grease,
as a special grease is used in the joint.CAUTION: THE DRIVE SHAFT JOINT USES SPECIAL GREASE.
DO NOT MIX OLD AND NEW OR DIFFERENT TYPES
OF GREASE.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 38: Identifying DOJ Boot/BJ Boot

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< BJ BOOT/DOJ BOOT INSTALLATION 1. Wrap the tape around the spline of the shaft, then install BJ boot and DOJ boot
in order.
2. Fill the inside of BJ and BJ boot with specified grease.
Specified grease: Repair kit grease
Used amount: 75 +/- 10 g (2.6 +/- 0.3 oz)
CAUTION: Do not mix old and new or different types of
grease, as a special grease is used in the joint.
NOTE: The grease in the repair kit should be divided in half for
use, respectively, at the joint and inside the boot.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 43: Removing/Installing Differential Carrier Assembly Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS <> PROPELLER SHAFT DISCONNECTION 1. Make mating marks on the differential companion flange and the propeller
shaft assembly.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 44: Mating Marks On Differential Companion Flange

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Suspend the removed propeller shaft from the body with a wire to prevent
bending.
INSTALLATION SERVICE POINTS >>A<< PROPELLER SHAFT INSTALLATION Align the mating marks of differential companion flange and propeller shaft
assembly. DIFFERENTIAL MOUNT BRACKET BUSHING REPLACEMENT Required Special Tools:
MB991448: Bush Remover and Installer Base

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

MB991116: Working Base Adapter MB990939: Brass Bar MB990810: Side Bearing Puller MB990811: Side Bearing Cup MB990850: End Yoke Holder MB998801: Remover
DISASSEMBLY SERVICE POINTS <> INSPECTION BEFORE DISASSEMBLY 1. Remove the cover.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 65: Identifying Lubrication And Adhesive Points

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< OIL SEAL PRESS-FITTING Use s
pecial tools MB990938 and MB991380 to
press-fit the oil seal.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 97: General Specifications Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS Fig. 98: Service Specifications Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor