Page 588 of 3870
Fig. 134: Identifying Snap Ring
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
93. Install a steel ball into each of the two holes in the top face of the valve body
(outside valve body).
94. Install the valve body and gasket to the transaxle case. Make sure that the
manual valve's pin is in the groove in the detent plate of the manual control
lever.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 592 of 3870
Fig. 138: Solenoid Valve Harness Cable Color Identification Table
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
97. Install the manual control shaft detent and tighten the bolt to the specified
torque.
Tightening torque: 6.0 +/- 1.0 N.m (52 +/- 8 in-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 593 of 3870
Fig. 139: Installing Manual Control Shaft Detent
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
98. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the valve body cover in the area
shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes).
NOTE: After installation, keep the sealed area awa
y from the oil
for approximately one hour.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 596 of 3870
Fig. 142: Identifying Sealing Cap
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
101. Install the park/neutral position switch and tighten the bolt to specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb) 102. Install the manual control lever and tighten the nut to specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 597 of 3870
Fig. 143: Identifying Manual Control Lever And Park/Neutral Position Switch
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
103. Install the input shaft speed sensor and output shaft speed sensor and tighten
the bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
