REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to the MAX
line on reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 5.7L
(6.0 quarts)
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAll 12.0L
(12.7 quarts)2
Transfer case Motorcraft
MERCONAT FAWD 1.25L
(1.3 quarts)
4WD 1.4L
(1.5 quarts)
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
263
Fluid Ford Part
NameApplication Capacity
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control15.4L
(16.3 quarts)
4.0L SOHC V6
enginewith
auxiliary climate
control17.2L
(18.2 quarts)
4.6L V8 engine
without
auxiliary climate
control17.6L
(18.6 quarts)
4.6L V8 engine
withauxiliary
climate control19.0L
(20.1 quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4/AWD
vehicles1.3L
(1.4 quarts)
Rear axle
lubricantMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L (3.5 pints)
Limited Slip
Axle
41.5L (3.25 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll vehicles 4.0L
(4.2 quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenace Guideto determine
the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
264
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 118ml (4oz) of additive Friction
Modifier XL-7 or equivalent to the rear axle whenever the axle has been
serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG—4 or XL-5ESR-M1C159-A
or
ESB-M1C93–B
Hydraulic brake
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B
(CA and OR
only)WSS-M97B51-A1
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
265
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205_A
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W90–QFEHP—
Front axle
(AWD)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(AWD)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
266
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenance Guideto
determine the correct service interval.
2Limited-slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL–7 or equivalent to the rear axle whenever the axle has been
serviced.
ENGINE DATA
Engine 4.0L SOHC V6 engine 4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4850 (191.0)
(2) Overall width 1837 (72.3)
(3) Maximum height* 1820 (71.7)
(3) Maximum height* with
crossbar1829 (72.0)
(4) Wheelbase 2889 (113.7)
(5) Track width, front 1547 (60.9)
(5) Track width, rear 1556.5 (61.3)
* P245/65R17 tire with roof rack
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
267
refill capacities ........................263
service points ..................217–218
starting after a collision .........175
Engine block heater .................138
Engine oil ..................................220
checking and adding ..............220
dipstick ....................................220
filter, specifications ........223, 262
recommendations ...................223
refill capacities ........................263
specifications ..................265, 267
Exhaust fumes ..........................138
F
Fail safe cooling ........................230
Flexible Fuel Vehicle (FFV) ....232
Floor mats ...................................75
Fluid capacities .........................263
Foglamps .....................................33
Four-Wheel Drive vehicles
driving off road .......................153
preparing to drive your
vehicle .....................................144
Fuel ............................................232
calculating fuel
economy ............................65, 237
cap ...........................................236
capacity ...................................263
choosing the right fuel ...........234
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................236
filling your vehicle
with fuel ..................232, 236, 238
filter, specifications ........237, 262
fuel pump shut-off switch .....175
improving fuel economy ........237
octane rating ...................235, 267quality ......................................235
running out of fuel .................236
safety information relating to
automotive fuels .....................232
Fuel - flex fuel vehicle
(FFV) .........................232, 234–235
Fuses ..................................176–177
G
Garage door opener ....................47
Garage Door Opener
(see Homelink wireless
control system) ...........................57
Gas cap (see Fuel cap) ............236
Gas mileage
(see Fuel economy) .................237
Gauges .........................................15
GAWR (Gross Axle Weight
Rating)
calculating ...............................166
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................166
H
Hazard flashers .........................174
Head restraints ...........................92
Headlamps
aiming ........................................35
bulb specifications ....................37
daytime running lights .............33
flash to pass ..............................34
high beam .................................34
Heating
heating and air conditioning
system .................................27–28
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Index
276
P
Parking brake ............................140
Parts (see Motorcraft parts) ....262
Pedals (see Power adjustable
foot pedals) .................................51
Power adjustable foot pedals .....51
Power distribution box
(see Fuses) ...............................181
Power door locks ........................79
Power point .................................48
Power Point
Cigar lighter ..............................48
Power steering ..........................143
fluid, checking and adding ....243
fluid, refill capacity ................263
fluid, specifications .........265, 267
Power Windows ...........................48
Preparing to drive
your vehicle ...............................144
R
Radio ......................................18, 21
Rear window defroster ...............32
Relays ................................176, 184
Remote entry system .................81
illuminated entry ......................85
opening the trunk .....................82
Reverse sensing system ...........149
Roadside assistance ..................173
Roof rack .....................................77
S
Safety Belt Maintenance ..........114
Safety belts (see Safety
restraints) ..........102, 105–108, 110Safety Canopy ...................120–121
Safety defects, reporting ..........208
Safety restraints ........102, 105–110
belt minder .............................111
extension assembly ................110
for adults .........................106–108
for children .............................123
safety belt maintenance .........114
warning light and
chime ...............................110–111
Safety seats for children ..........126
Seat belts (see
Safety restraints) ......................102
Seats ............................................92
child safety seats ....................126
front seats .................................93
heated ........................................96
memory seat .......................82, 95
Setting the clock
AM/FM/CD .................................18
AM/FM/In-dash 6 CD ................23
Snowplowing .................................7
Spark plugs,
specifications .....................262, 267
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................265, 267
Speed control ..............................51
Starting a flex fuel vehicle .......137
Starting your vehicle ........135, 137
jump starting ..........................195
Steering wheel
controls ......................................54
tilting .........................................44
T
Tilt steering wheel ......................44
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Index
278