REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to the MAX
line on reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 5.7L
(6.0 quarts)
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAll 12.0L
(12.7 quarts)2
Transfer case Motorcraft
MERCONAT FAWD 1.25L
(1.3 quarts)
4WD 1.4L
(1.5 quarts)
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
263
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 118ml (4oz) of additive Friction
Modifier XL-7 or equivalent to the rear axle whenever the axle has been
serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG—4 or XL-5ESR-M1C159-A
or
ESB-M1C93–B
Hydraulic brake
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B
(CA and OR
only)WSS-M97B51-A1
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
265
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205_A
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W90–QFEHP—
Front axle
(AWD)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(AWD)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Maintenance and Specifications
266
plastic parts ............................212
safety belts ..............................213
washing ....................................209
waxing .....................................209
wheels ......................................210
wiper blades ............................212
Climate control (see Air
conditioning or Heating) ............28
Clock adjust
6-CD in dash .............................23
AM/FM/CD .................................18
Compass, electronic ....................61
calibration .................................62
set zone adjustment ...........61, 64
Console ........................................45
overhead ....................................46
rear ......................................46, 48
Controls
power seat .................................94
steering column ........................54
Coolant
checking and adding ..............226
refill capacities ................230, 263
specifications ..................265, 267
Cruise control
(see Speed control) ....................51
Customer Assistance ................173
Ford accessories for your
vehicle .....................................214
Ford Extended Service
Plan ..........................................201
Getting assistance outside
the U.S. and Canada ..............205
Getting roadside assistance ...173
Getting the service
you need .................................201
Ordering additional
owner’s literature ...................206
The Dispute Settlement
Board .......................................202Utilizing the Mediation/
Arbitration Program ...............205
D
Daytime running lamps
(see Lamps) ................................33
Defrost
rear window ..............................32
Dipstick
automatic transmission
fluid ..........................................245
engine oil .................................220
Doors
lubricant specifications ..........265
Driveline universal joint and
slip yoke ....................................246
Driving under special
conditions ..................149, 154, 157
sand .........................................156
snow and ice ...........................158
through water .................156, 161
Dual automatic temperature
control (DATC) ...........................28
E
Electronic message center .........63
Emergencies, roadside
jump-starting ..........................195
Emergency Flashers .................174
Emission control system ..........241
Engine ........................................267
cleaning ...................................210
coolant .....................................226
fail-safe coolant ......................230
idle speed control ...................224
lubrication
specifications ..................265, 267
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Index
275
refill capacities ........................263
service points ..................217–218
starting after a collision .........175
Engine block heater .................138
Engine oil ..................................220
checking and adding ..............220
dipstick ....................................220
filter, specifications ........223, 262
recommendations ...................223
refill capacities ........................263
specifications ..................265, 267
Exhaust fumes ..........................138
F
Fail safe cooling ........................230
Flexible Fuel Vehicle (FFV) ....232
Floor mats ...................................75
Fluid capacities .........................263
Foglamps .....................................33
Four-Wheel Drive vehicles
driving off road .......................153
preparing to drive your
vehicle .....................................144
Fuel ............................................232
calculating fuel
economy ............................65, 237
cap ...........................................236
capacity ...................................263
choosing the right fuel ...........234
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................236
filling your vehicle
with fuel ..................232, 236, 238
filter, specifications ........237, 262
fuel pump shut-off switch .....175
improving fuel economy ........237
octane rating ...................235, 267quality ......................................235
running out of fuel .................236
safety information relating to
automotive fuels .....................232
Fuel - flex fuel vehicle
(FFV) .........................232, 234–235
Fuses ..................................176–177
G
Garage door opener ....................47
Garage Door Opener
(see Homelink wireless
control system) ...........................57
Gas cap (see Fuel cap) ............236
Gas mileage
(see Fuel economy) .................237
Gauges .........................................15
GAWR (Gross Axle Weight
Rating)
calculating ...............................166
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................166
H
Hazard flashers .........................174
Head restraints ...........................92
Headlamps
aiming ........................................35
bulb specifications ....................37
daytime running lights .............33
flash to pass ..............................34
high beam .................................34
Heating
heating and air conditioning
system .................................27–28
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Index
276
HomeLink universal
transceiver (see Garage
door opener) ...............................60
Homelink wireless control
system ..........................................57
Hood ..........................................216
I
Ignition ...............................135, 267
Infant seats
(see Safety seats) .....................126
Inspection/maintenance (I/M)
testing ........................................243
Instrument panel
cleaning ...................................212
cluster ........................................10
J
Jack ....................................186, 189
positioning .......................186, 191
storage .....................186, 188–189
Jump-starting your vehicle ......195
K
Keyless entry system .................85
autolock .....................................87
Keys
positions of the ignition .........135
L
Lamps
bulb replacement
specifications chart ..................37
daytime running light ...............33
fog lamps ...................................33
high beams ................................34instrument panel, dimming .....34
interior lamps ...........................36
Liftgate ..................................75, 82
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........139
Limited-slip axle .......................151
Load limits .................................161
Loading instructions .................166
Locks
autolock .....................................87
childproof ..................................80
doors ..........................................79
Lubricant specifications ...265, 267
Luggage rack ...............................77
Lumbar support, seats ...............96
M
Manual transmission
lubricant specifications ..........267
Message center ...........................63
english/metric button ...............68
system check button ................67
warning messages .....................69
Mirrors ...................................47, 50
automatic dimming rearview
mirror ........................................50
fold away ...................................50
heated ........................................50
side view mirrors (power) .......49
Moon roof ....................................56
Motorcraft parts ................237, 262
O
Octane rating ............................235
Oil (see Engine oil) ..................220
REVIEW COPY:
2004 Explorer(exp), Owners Guide (post-2002-fmt)(own2002),
Market:USA English(fus)
Index
277