2004 MAZDA MODEL B4000 4WD TRUCK power steering

How Limp to Safety works
If the engine begins to overheat:
²The engine coolant temperature
gauge will move to the red (hot)
area.
²The
symbol will illuminate.
²The ªService Engine Soonº
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
²The engine power will be limited.
²The air conditioning system will be disabled.
This system has given you an early warning of engine damage and you
should immediately drive to a place of safety where the engine can be
cooled or the vehicle towed to a service shop. Continuing to drive in this
Limp to Safety mode will increase engine temperature some more,
increasing the chance of engine damage, and:
²The engine will completely shut down.
²Steering and braking effort will increase.
If you have decided not to have the vehicle towed, and when the engine
temperature cools, you try to re-start it and it appears to have returned
to normal operation, don't delay in getting to a service facility as soon as
possible to diagnose what caused the overheat and prevent further
engine damage.
When Limp to Safety mode is activated
You have limited engine power when in the Limp to Safety mode, so
drive the vehicle with caution. The vehicle will not be able to maintain
high speed operation and the engine will run rough. Remember that the
engine is capable of completely shutting down automatically to prevent
engine damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait for the engine to cool down.
Maintenance and Specifications
207

CHECKING AND ADDING POWER STEERING FLUID
²2.3L I4 engine
²3.0L V6 engine
²4.0L V6 engine
DONOTOVERFILLPOWERSTEERINGFLUID
Maintenance and Specifications
220

Check the power steering fluid. Refer to the service maintenance section
for the service interval schedules. If adding fluid is necessary, use only
MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4.If your vehicle is equipped with a 3.0L V6 engine,check the
fluid level on the dipstick. It should be within the FULL HOT range.
Do not add fluid if the level is within this range.
5.If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine,check the fluid level in the reservoir. It should be between
the MIN and MAX lines. Do not add fluid if the level is within this
range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the ªMAXº line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your Mazda dealer immediately.
WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
MAX
Maintenance and Specifications
221

5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 6 mm to 14 mm (1/4
inch to 9/16 inch) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
4
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6 engines SAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches, striker
plates, fuel filler door hinge and seat
tracksMulti-Purpose Grease
Transmission /steering/parking brake
linkages and pivots, brake and clutch
pedal shaft, clutch pilot bearing and
input shaft spline (manual
transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E and
5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
Maintenance and Specifications
243

storage .............................149±152
Jump-starting your vehicle ......157
K
Keyless remote entry system -
see Remote entry system ...........55
Keys
positions of the ignition .........105
L
Lamps
bulb replacement
specifications chart ..................36
courtesy .....................................36
daytime running light ...............34
fog lamps ...................................34
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....35
interior lamps .....................36±37
replacing
bulbs .................. 36±37, 39, 41±42
Lane change indicator
(see Turn signal) ........................36
LATCH anchors .........................101
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........111
Limited slip axle
(see Traction-Lok) ....................113
Limp to Safety Cooling .............206
Load limits .................................124
Loading instructions .................124
Lubricant specifications ...243±244
Lumbar support, seats ...............64
M
Manual transmission .................117fluid capacities ........................240
lubricant specifications ..........244
reverse .....................................118
Mirrors
automatic dimming rearview
mirror ........................................46
side view mirrors (power) .......49
Motorcraft parts ........................214
O
Octane rating ............................212
Oil (see Engine oil) ..................194
Overdrive .....................................52
Overheating ...............................148
P
Parking brake ............................112
Passive anti-theft system
(PATS) .........................................60
Power distribution box
(see Fuses) ...............................142
Power door locks ........................55
Power point .................................45
Power steering ..........................113
fluid, checking and adding ....220
fluid, refill capacity ................240
fluid, specifications .........243±244
Power Windows ...........................45
Preparing to drive your
vehicle ........................................113
R
Radio ..........................18±19, 22, 26
Single CD ..................................19
Relays ........................................138
Index
252