2004 MAZDA MODEL B4000 4WD TRUCK Rear Axle

Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
(x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
Disc brake system I I I I
Caliper slide rails L L L L
Drum brake system, lines and hoses I I I I
Exhaust system for leaks, damage,
loosenessII
Manual transmission fluid R
Automatic
transmission fluid*2 I I
Exhaust system shielding (for
trapped material)II
Propeller shaft U-joints (if equipped
with grease fittings)LLLLLL
Parking brake system (for damage
and operation)III I
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle
submerged in water
Accessory drive belts
Fuel filter *5 R R
Steering linkage, ball joints,
suspension and driveshaftIII I
*1 The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and
gap specifications.
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle's useful life.
Maintenance and Specifications
182

Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120
(x 1000 km) (104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
Disc brake systemIIII
Caliper slide railsLLLL
Drum brake system, lines
and hosesIIII
Exhaust system for leaks,
damage, loosenessII
Manual transmission fluid R
Automatic
transmission
fluid*2 I I
Exhaust system shielding
(for trapped material)II
Propeller shaft U-joints (if
equipped with grease
fittings)LLLLLL
Parking brake system (for
damage and operation)IIII
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle submerged in
water
Accessory drive belts I
Fuel filter *5 R R
Steering linkage, ball
joints, suspension and
driveshaftIIII
*1 The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
Maintenance and Specifications
184

Additional information contained on the tire sidewall for ªLTº type
tires
ªLTº type tires have some additional
information than those of ªPº type
tires; these differences are
described below:
1.LT:Indicates a tire, designated
by the Tire and Rim Association
(T&RA), that is intended for
service on light trucks.
2.Load Range/Load Inflation
Limits:Indicates the tires
load-carrying capabilities and its
inflation limits.
3.Maximum Load Dual kg
(lbs.) at kPa (psi) cold:
Indicates the maximum load and
tire pressure when the tire is
used as a dual; a dual is defined as when four tires are put on the
rear axle (a total of six or more tires on the vehicle).
4.Maximum Load Single kg (lbs.) at kPa (psi) cold:Indicates the
maximum load and tire pressure when the tire is used as a single; a
single is defined as when two tires (total) are put on the rear axle.
Maintenance and Specifications
233

Fluid Mazda Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)64.4L (17
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer Case
FluidMazda
MERCONtAT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Add the coolant type originally equipped in your vehicle. DO NOT MIX
different colors or types of coolant. DO NOT USE Mazda Extended Life
Engine Coolant (orange in color). Refer toAdding engine coolant, in
this chapter.
Maintenance and Specifications
242

5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 6 mm to 14 mm (1/4
inch to 9/16 inch) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
4
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6 engines SAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches, striker
plates, fuel filler door hinge and seat
tracksMulti-Purpose Grease
Transmission /steering/parking brake
linkages and pivots, brake and clutch
pedal shaft, clutch pilot bearing and
input shaft spline (manual
transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E and
5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
Maintenance and Specifications
243

1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.7:1
Maintenance and Specifications
244

A
ABS (see Brakes) .....................110
Air bag supplemental restraint
system ..........................................77
and child safety seats ..............80
description ................................77
disposal ......................................83
driver air bag ............................81
indicator light ...........................83
operation ...................................81
passenger air bag .....................81
passenger deactivation
switch ........................................84
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................202
Anti-lock brake system
(see Brakes) ......................110±111
Audio system
6-CD in dash .............................22
Single CD ..................................19
Audio system
(see Radio) ................18±19, 22, 26
Automatic dimming rear view
mirror ...........................................46
Automatic transmission ............114
driving an automatic
overdrive .................................115
fluid, refill capacities ..............240
fluid, specification ..................244
Auxiliary power point .................45
Axle
lubricant specifications ..243±244
refill capacities ........................240
traction lok ..............................113
B
Battery .......................................200acid, treating emergencies .....200
jumping a disabled battery ....157
maintenance-free ....................200
servicing ..................................200
Bed extender ..............................53
BeltMinder ...................................73
Brakes ........................................110
anti-lock ...........................110±111
anti-lock brake system (ABS)
warning light ...........................111
fluid, checking and adding ....221
fluid, refill capacities ..............240
fluid, specifications .........243±244
lubricant specifications ..243±244
parking ....................................112
shift interlock ..........................114
Break-in period .............................5
Bulbs ............................................36
C
Calculating load ........................127
Capacities for refilling fluids ....240
Cassette tape player .............19, 22
Cell phone warning ...................248
Certification Label ....................247
Changing a tire ...................49, 149
Child safety restraints ................90
child safety belts ......................90
Child safety seats ........................93
attaching with tether straps ....98
in front seat ..............................95
in rear seat ................................95
LATCH .....................................101
tether anchorage hardware .....98
Chimes (warning) .......................16
Index
Index
249

storage .............................149±152
Jump-starting your vehicle ......157
K
Keyless remote entry system -
see Remote entry system ...........55
Keys
positions of the ignition .........105
L
Lamps
bulb replacement
specifications chart ..................36
courtesy .....................................36
daytime running light ...............34
fog lamps ...................................34
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....35
interior lamps .....................36±37
replacing
bulbs .................. 36±37, 39, 41±42
Lane change indicator
(see Turn signal) ........................36
LATCH anchors .........................101
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........111
Limited slip axle
(see Traction-Lok) ....................113
Limp to Safety Cooling .............206
Load limits .................................124
Loading instructions .................124
Lubricant specifications ...243±244
Lumbar support, seats ...............64
M
Manual transmission .................117fluid capacities ........................240
lubricant specifications ..........244
reverse .....................................118
Mirrors
automatic dimming rearview
mirror ........................................46
side view mirrors (power) .......49
Motorcraft parts ........................214
O
Octane rating ............................212
Oil (see Engine oil) ..................194
Overdrive .....................................52
Overheating ...............................148
P
Parking brake ............................112
Passive anti-theft system
(PATS) .........................................60
Power distribution box
(see Fuses) ...............................142
Power door locks ........................55
Power point .................................45
Power steering ..........................113
fluid, checking and adding ....220
fluid, refill capacity ................240
fluid, specifications .........243±244
Power Windows ...........................45
Preparing to drive your
vehicle ........................................113
R
Radio ..........................18±19, 22, 26
Single CD ..................................19
Relays ........................................138
Index
252