2004 MAZDA MODEL 6 brake fluid

8-1
Form No. 8R29-EA-02I
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction
................................................................................... 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance
................................................................ 8-3
Scheduled Maintenance ............................................................. 8-3
Owner Maintenance
...................................................................... 8-7
Owner Maintenance Schedule ................................................... 8-7
Owner Maintenance Precautions ............................................... 8-8
Engine Compartment Overview ................................................ 8-9
Engine Oil ................................................................................ 8-10
Engine Coolant ........................................................................ 8-13
Brake/Clutch Fluid .................................................................. 8-15
Power Steering Fluid ............................................................... 8-17
Automatic transaxle Fluid (ATF) ............................................ 8-18
Washer Fluid ............................................................................ 8-19
Body Lubrication ..................................................................... 8-20
Air Filter .................................................................................. 8-20
Wiper Blades ........................................................................... 8-22
Battery ..................................................................................... 8-24
Tires ......................................................................................... 8-25
Light Bulbs .............................................................................. 8-29
Fuses ........................................................................................ 8-35
Appearance Care
......................................................................... 8-40
How to Minimize Environmental Paint Damage ..................... 8-40
Exterior Care ........................................................................... 8-42
Interior Care ............................................................................ 8-45
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8-6
Maintenance and Care
Scheduled Maintenance
Form No. 8R29-EA-02I
I: Inspect and repair, clean, adjust, or replace if necessary.
L: Lubricate
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if installed)Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Brake lines, hoses and connections
II
Brake and clutch fluid level
IIIIIIIIIIII
Disc brakes
IIII
Tire inflation pressure and tire wear
IIIIIIIIIIII
Steering operation and linkages
II
Power steering fluid level
IIIIIIIIIIII
Front suspension ball joints
II
Driveshaft dust boots
II
Bolts and nuts on chassis and body
IIII
Exhaust system heat shields
II
All locks and hinges
LLLLLLLLLLLL
Washer fluid level
IIIIIIIIIIII
Cabin air filter
Replace every 40,000km (25,000miles) or 24 months
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8-7
Maintenance and Care
Form No. 8R29-EA-02I
Owner Maintenance
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.

When Refueling
•
Brake and clutch fluid level (page 8-15)
•
Engine coolant level (page 8-13)
•
Engine oil level (page 8-10)
•
Washer fluid level (page 8-19)

At Least Monthly
•
Tire inflation pressures (page 8-25)

At Least Twice a Year (For Example, Every Spring and Fall)
•
Automatic transaxle fluid level (page 8-18)
•
Power steering fluid level (page 8-17)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
•
Air filter (page 8-20)
•
Engine coolant (page 8-13)
•
Engine oil (page 8-10)
Owner Maintenance Schedule
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8-9
Maintenance and Care
Owner Maintenance
Form No. 8R29-EA-02I
Engine Compartment Overview
Automatic transaxle fluid-level dipstick
(only for automatic transaxle)
Cooling system cap Power steering
fluid reservoirWindshield washer
fluid reservoir
Engine oil dipstickEngine oil-filler cap
Engine coolant
reservoirBattery
Fuse block
Air filter Brake/Clutch fluid reservoir
Automatic transaxle fluid-level dipstick
(only for automatic transaxle)
Engine oil-filler cap Cooling system cap
Power steering
fluid reservoir Windshield washer
fluid reservoir
Engine oil dipstick Engine coolant
reservoir
Battery
Fuse block
Air filter Brake/Clutch fluid reservoir 2.3-liter engine
3.0-liter engine
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8-15
Maintenance and Care
Owner Maintenance
Form No. 8R29-EA-02I
2. Only when the engine is cool, remove
the radiator drain plug and drain the
coolant into a suitable container.
Properly dispose of the used coolant.
3. Flush out the system with running
water.
4. Drain the system completely. Insert
and tighten the plug. Add as much
ethylene-glycol-based coolant and
water as necessary to provide freezing
and corrosion protection.
5. In extremely cold climates, add the
amount recommended in the coolant
manufacturer’s instructions.
6. Run the engine at idle with the cooling
system cap off. Slowly add additional
coolant if necessary.
7. At this point, wait until the engine
reaches normal operating temperature;
then depress the accelerator two or
three times. Add more coolant, if
necessary, until the system is full.
8. Install the cooling system cap. Inspect
all connections for leaks. Inspect the
level in the coolant reservoir one more
time.

Inspecting Brake/Clutch Fluid
Level
The brakes and clutch draw fluid from the
same reservoir.
Inspect the fluid level in the reservoir
regularly. It should be kept at MAX.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and clutch
linings. If it is excessively low, have the
brake/clutch system inspected by an
Authorized Mazda Dealer.
Loosen
Tighten
Loosen Tighten
3.0-liter engine
Brake/Clutch Fluid
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8-16
Maintenance and Care
Owner Maintenance
Form No. 8R29-EA-02I

Adding Brake/Clutch Fluid
If the fluid level is low, add fluid until it
reaches MAX.
Before adding fluid, thoroughly clean the
area around the cap.
Spilled Brake Fluid:Spilled brake fluid is dangerous. If it
gets in your eyes, they could be
seriously injured. If this happens,
immediately flush your eyes with
water and get medical attention.
Brake fluid spilled on a hot engine
could cause a fire. Be careful not to
spill brake fluid on yourselfor on the
engine.
Low Brake/Clutch Fluid Levels:
Low brake/clutch fluid levels are
dangerous. Low levels could signal
brake lining wear or a brake system
leak. Your brakes could fail and cause
an accident. If you find a low fluid
level, have the brakes and clutch
inspected.
WARNING•
Brake and clutch fluid will damage
painted surfaces. If brake or clutch
fluid does get on a painted surface,
wipe it off immediately.
•
Using nonspecified brake and clutch
fluids (page 10-3) will damage the
systems. Mixing different fluids
will also damage them.
If the brake/clutch system
frequently requires new fluid,
consult an Authorized Mazda
Dealer.
CAUTION
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8-17
Maintenance and Care
Owner Maintenance
Form No. 8R29-EA-02I

Inspecting Power Steering Fluid
Level
2.3-liter engine
Inspect the fluid level in the reservoir at
each engine oil change with the engine off
and cold. Add fluid if necessary; it does
not require periodic changing.
The level must be kept between MIN and
MAX.
Visually examine the lines and hoses for
leaks and damage.If new fluid is required frequently, consult
an Authorized Mazda Dealer.
3.0-liter engine
Inspect the fluid level at each engine oil
change. Add fluid if necessary; it does not
require periodic changing.
The level must be kept between the H and
L marks.
Visually examine the lines and hoses for
leaks and damage.
1. Park on a level surface, well off the
right-of-way, and set the parking brake
firmly.
2. Turn off the engine and allow it to cool.
3. Remove the filler cap and attached
dipstick.
4. Wipe them clean and put them back.
5. Remove again and inspect the level.
6. It must be between H and L. Add fluid
if necessary.
Don’t overfill.

If new fluid is required frequently, consult
an Authorized Mazda Dealer.
Power Steering Fluid
To avoid damage to the power steering
pump, don’t operate the vehicle for
long periods when the power steering
fluid level is low.
NOTE
Use specified power steering fluid
(page 10-3).
CAUTION
High
OK
LowTighten
Loosen
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8-18
Maintenance and Care
Owner Maintenance
Form No. 8R29-EA-02I

Inspecting Automatic transaxle
Fluid Level
The automatic transaxle fluid level should
be inspected regularly. Measure it as
described below.
The volume of fluid changes with the
temperature. Fluid must be checked at idle
without driving at normal operating
temperature.
1. Park on a level surface and set the
parking brake firmly.
2. Idle the engine about two minutes.
Push down on the brake pedal.
3. Move the shift lever through all ranges
and set it at P.4. With the engine still idling, pull out the
dipstick, wipe it clean, and put it back.
5. Pull it out again.
The proper fluid level is marked on the
dipstick as follows.
Fluid hot scale A
When the vehicle has been driven and the
fluid is at normal operating temperature,
about 65°
C (150°
F), the level must be
between Full and Low.
Fluid cold scale B
When the engine has not been running
and the outside temperature is about 20°
C
(70°
F), the level must be between Full and
Low.
Automatic transaxle Fluid
(ATF)
•
Low fluid level causes transaxle
slippage. Overfilling can cause
foaming, loss of fluid, and transaxle
malfunction.
•
Use specified fluid (page 10-3). A
nonspecified fluid could result in
transaxle malfunction and failure.
CAUTION
Sudden Vehicle Movement:Shifting the shift lever without first
depressing the brake pedal is
dangerous. The vehicle could move
suddenly and cause an accident.
Make sure the brake pedal is applied
before shifting the shift lever.
WARNING
Full
A
LowFull
B
Low
Full
A
Low
Full
B
Low 2.3-liter engine
3.0-liter engine
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