To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “ cold fill range ” or the “ cold full ” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
to Checking Engine Coolant section. If the concentration is not 50/50
(protection to – 34 ° F/ – 36 ° C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community ’ s regulations and standards for recycling
and disposing of automotive fluids.
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus)Maintenance and Specifications
316
How fail-safe cooling works
If the engine begins to overheat:
• The engine coolant temperature
gauge will move to the red (hot)
area.
• The and the symbol
will illuminate.
• The “ Service Engine Soon ”
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
• The engine power will be limited.
• The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
• The engine will completely shut down.
• Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus)Maintenance and Specifications
318
• Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the “ Check Engine ” light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle ’ s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your Warranty Guide for complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine ’ s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When the Check
Engine/Service Engine Soon light illuminates, the OBD-II system has
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus) Maintenance and Specifications
327
detected a malfunction. Temporary malfunctions may cause your Check
Engine/Service Engine Soon light to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, the Check Engine/Service Engine Soon light should turn off.
(A driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If the Check Engine/Service Engine Soon light remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your “ Check Engine/Service Engine
Soon ” light is on, refer to the description in the Warning lights and
chimes section of the Instrument cluster chapter. Your vehicle may not
pass the I/M test with the “ Check Engine/Service Engine Soon ” light on.
If the vehicle ’ s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “ not ready for I/M test ”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
• First, at least 10 minutes of driving on an expressway or highway.
• Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid or MERCON AT F.
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus)Maintenance and Specifications
328
A
ABS (see Brakes) .....................221
Accessory delay ........................122
Air bag supplemental restraint
system ................................195, 199
and child safety seats ............197
description ......................195, 199
disposal ....................................202
driver air bag ..................197, 200
indicator light .................199, 202
operation .........................197, 200
passenger air bag ...........197, 200
side air bag ..............................199
Air cleaner filter ...............332, 348
Air conditioning
auxiliary heater and air
conditioner ................................97
Air suspension ...........................225
description ..............................225
Antifreeze
(see Engine coolant) ................313
Anti-lock brake system
(see Brakes) ......................221 – 222
Audio system (see Radio) ...16, 21
Automatic transmission
driving an automatic
overdrive .................................233
fluid, adding ............................330
fluid, checking ........................330
fluid, refill capacities ..............349
fluid, specification ..................354
Auxiliary power point ...............118
Axle
lubricant specifications ..351, 354
refill capacities ........................349
B
Battery .......................................311 acid, treating emergencies .....311
jumping a disabled battery ....282
maintenance-free ....................311
replacement, specifications ...348
servicing ..................................311
BeltMinder .................................191
Brakes ........................................221
anti-lock ...........................221 – 222
anti-lock brake system (ABS)
warning light ...........................222
fluid, checking and adding ....329
fluid, refill capacities ..............349
fluid, specifications .........351, 354
lubricant specifications ..351, 354
parking ....................................223
shift interlock ..........................231
Bulbs ..........................................103
C
Calculating load ........................254
Capacities for refilling fluids ....349
Cassette tape player ...................21
CD-single premium .....................16
Cell phone use ..........................148
Certification Label ....................356
Changing a tire .........................275
Child safety restraints ..............203
child safety belts ....................203
Child safety seats ......................206
in front seat ............................208
in rear seat ..............................208
Cleaning your vehicle
engine compartment ..............300
instrument panel ....................302
interior .............................302 – 303
interior trim ............................303
plastic parts ............................301
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus)Index
Index
361
side view mirrors (power) .....124
Motorcraft parts ................323, 348
N
Navigation system .......................43
cd functions ..............................59
destination mode ......................71
DVD location .............................92
map mode .................................62
quick start .................................45
radio functions ..........................51
O
Octane rating ............................322
Oil (see Engine oil) ..................308
P
Panic alarm feature, remote
entry system ..............................157
Parking brake ............................223
Parts (see Motorcraft parts) ....348
Pedals (see Power adjustable
foot pedals) ...............................125
Power adjustable foot pedals ...125
Power distribution box
(see Fuses) ...............................266
Power door locks ..............153, 162
Power liftgate ............................149
Power point ...............................118
Power steering ..........................224
fluid, checking and adding ....328
fluid, refill capacity ................349
fluid, specifications .........351, 354
Power Windows .........................119 Preparing to drive your
vehicle ........................................227
R
Radio ......................................16, 21
Rear window defroster ...............98
Relays ........................................265
Remote entry system .......154, 157
illuminated entry ....................162
locking/unlocking
doors ........................153 – 155, 163
opening the trunk ...........156 – 157
panic alarm .............................157
replacement/additional
transmitters .............................161
Roadside assistance ..................262
Roof rack ...................................152
S
Safety Belt Maintenance ..........194
Safety belts (see Safety
restraints) ..................183, 186 – 190
Safety defects, reporting ..........298
Safety restraints ........183, 186 – 190
belt minder .............................191
extension assembly ................194
for adults .........................187 – 189
for children .............................203
safety belt maintenance .........194
warning light and
chime ...............................190 – 191
Safety seats for children ..........206
Seat belts
(see Safety restraints) .............183
Seats ..........................................169
child safety seats ....................206
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus) Index
365