2004 Lexus ES330 brake

SECTION 6 ± 3
380
SERVICE PROCEDURES AND
SPECIFICATIONS
Chassis
Specifications381 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid385 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking power steering fluid387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tire inflation pressure389 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire information392 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing snow tires and chains404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels406 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions407 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension and chassis408 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS
383 Ð BRAKES
Pedal clearance
Fixed type
Adjustable type (in frontmost position)
70 mm (2.8 in.) Min. *1
59 mm (2.3 in.) Min. *1
Pedal free play
Fixed type
Adjustable type (in frontmost position)1 Ð 6 mm (0.04 Ð 0.24 in.)
1 Ð 8 mm (0.04 Ð 0.31 in.)
Brake pad wear limit1.0 mm (0.04 in.)
Parking brake lining wear limit1.0 mm (0.04 in.)
Parking brake adjustment3 Ð 6 clicks *2
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
*1: Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running
*2: Parking brake adjustment when depressed with the force of 294 N (30 kgf, 66 lbf)
Ð STEERING
Wheel free play
Less than 30 mm (1.2 in.)
Power steering fluid typeAutomatic transmission fluid DEXRONII or III

CHASSIS
385
CHECKING BRAKE FLUID
To check the fluid level, simply look at the see-through
reservoir. The level should be between the MAXº and
MINº lines on the tank.
It is normal for the brake fluid level to go down slightly as the
brake pads wear. So be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it may indicate a serious
mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703
brake fluid to the brake reservoir.
Remove and replace the reservoir cap by hand. Add brake
fluid up to the MAXº line.
Use only newly opened brake fluid. Once opened, brake fluid
absorbs moisture from the air, and excess moisture can cause
a dangerous loss of braking efficiency.
CAUTION
Take care when filling the reservoir because brake fluid
can harm your hands or eyes and damage painted
surfaces. If fluid gets in your hands or eyes, flush them
with clean water immediately. If you still feel
uncomfortable with your hands or eyes, go to the
doctor.

CHASSIS
397
Tire related terms
Cold tire inflation
pressureTire inflation pressure when the vehicle has been parked at least 3 hours or
more, or it has not been driven more than 1.5 km or 1 mile under that condition
Maximum inflation
pressureThe maximum cold inflation pressure to which a tire may be inflated and shown
on the sidewall of the tire
Recommended
inflation pressureCold tire inflation pressure recommended by a manufacturer
Accessory weightThe combined weight (in excess of those standard items which may be replaced)
of automatic transmission, power steering, power brakes, power windows, power
seats, radio, and heater, to the extent that these items are available as
factory-installed equipment (whether installed or not)
Curb weightThe weight of a motor vehicle with standard equipment including the maximum
capacity of fuel, oil, and coolant, and, if so equipped, air conditioning and
additional weight optional engine
Maximum loaded
vehicle weightThe sum of Ð
(a) Curb weight;
(b) Accessory weight;
(c) Vehicle capacity weight; and
(d) Production options weight
Normal occupant
weight68 kg (150 lb.) times the number of occupants specified in the second column of
Table 1 that follows

CHASSIS
398
Production options
weightThe combined weight of those installed regular production options weighing over 2.3
kg (5 lb.) in excess of those standard items which they replace, not previously
considered in curb weight or accessory weight, including heavy duty brakes, ride
levelers, roof rack, heavy duty battery, and special trim
Vehicle capacity
weight
(Total load capacity)The rated cargo and luggage load plus 68 kg (150 lb.) times the vehicle's designated
seating capacity
Intended outboard
sidewall(a) The sidewall that contains a whitewall, bears white lettering or bears
manufacturer, brand, and/or model name molding that is higher or deeper
than the same molding on the other sidewall of the tire, or
(b) The outward facing sidewall of an asymmetrical tire that has a particular side
that must always face outward when mounted on a vehicle
Occupant distributionDistribution of occupants in a vehicle as specified in the third column of Table 1 that
follows
RimA metal support for a tire or a tire and tube assembly upon which the tire beads are
seated
Rim diameter (Wheel
diameter)Nominal diameter of the bead seat
Rim size designationRim diameter and width
Rim type designationThe industry of manufacturer's designation for a rim by style or code
Rim widthNominal distance between rim flanges

CHASSIS
407
Wheel selection
When replacing wheels, care should be taken to ensure
that they are equivalent to those removed in load capacity,
diameter, rim width, and offset.
Correct replacement wheels are available at your Lexus
dealer.
A wheel of a different size or type may adversely affect
handling, wheel and bearing life, brake cooling,
speedometer/odometer calibration, stopping ability, headlight
aim, bumper height, vehicle ground clearance, and tire or snow
chain clearance to the body and chassis.
CAUTION
Do not use wheels other than the manufacturer's
recommended size, as this may cause dangerous
handling characteristics resulting in loss of control.
Otherwise, an accident may occur resulting in death or
serious injuries.
ALUMINUM WHEEL PRECAUTIONS
When installing aluminum wheels, check that the wheel nuts
are tight after driving your vehicle the first 1600 km (1000
miles).
If you have rotated, repaired, or changed your tires, check
that the wheel nuts are still tight after driving 1600 km (1000
miles).
When using tire chains, be careful not to damage the
aluminum wheels.
Use only the Lexus wheel nuts and wrench designed for
your aluminum wheels.
When balancing your wheels, use only Lexus balance
weights or equivalent and a plastic or rubber hammer.
As with any wheel, periodically check your aluminum
wheels for damage. If damaged, replace immediately.

ELECTRICAL COMPONENTS
415
No.FUSEAMPERECIRCUIT
18ABS No.240
Anti- lock brake system,
vehicle stability control system,
traction control system, brake
assist system
19MAIN40
All components in HEAD LH
LWRº, HEAD RH LWRº, HEAD
LH UPRº, HEAD RH UPRº and
DRLº fuses
20ABS No.330
Anti- lock brake system,
vehicle stability control system,
traction control system, brake
assist system
21HTR50Air conditioning system
22RDI30Electric cooling fan
23SPARE5Spare fuse
24SPARE10Spare fuse
25ABS NO.150
All components in RDI FANº,
ABS No.2º, ABS No.3º, CDSº,
HTR (50 A)º and ADJ PDLº
fuses and anti- lock brake
system, vehicle stability control
system, traction control
system, brake assist system

ELECTRICAL COMPONENTS
418
38RAD NO.120Car audio system, navigation
system
39GAUGE110
Gauges and meters, clock,
outside temperature gauge,
multi- information display, shift
lock system
40ECU-IG10
SRS airbag system, power
windows, anti- lock brake
system, electronic modulated
suspension, driving position
memory system
41WIPER25Windshield wipers
42HTR10Air conditioning system
43MIR
HTR10Outside rear view mirror
heaters